ULTRASONIC 85

ULTRASONIC 85

ULTRASONIC machining centre in reliable monoBLOCK design

Max. X travels
935 mm
Max. Y travels
850 mm
Max. Z travels
650 mm
Max. table load
1,000 kg
Table diameter
850 mm
Control & software alternatives
CELOS/SIEMENS
Highlights

ULTRASONIC

ULTRASONIC by DMG MORI

ULTRASONIC technology integration - reduced process forces for higher productivity

  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls

  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator
dmu-75-monoblock-highlight picture 2 (1)

Ergonomic

  • Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
  • Unrestricted crane loading of up to 1,500 kg
  • Quick and easy to set up thanks to it´s three-point support

Precise

  • Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
  • From 5 µm positioning accuracy in standard 
  • Stiff construction with high static masses and balanced moving parts

Versatile

  • Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
  • Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
  • Machine integrated tool magazines with up to 180 pockets

Stiff monoBLOCK concept

  • monoBLOCK – Maximum stability from one casting
  • One-piece column with large, stable slideways, 55 mm roller guideways in all axes
  • Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
  • FEM optimisation of all components
  • Clamping of the swivelling rotary table
Application Examples
Automation

Standard automation and customised solutions in the VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:

Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS

Integrated digitization of the DMG MORI machines & the shop floor:

  • CELOS Machine: APP-based user interface with access to all production-related information
  • CELOS Manufacturing: 27 CELOS APPs for the optimal preparation & processing of orders
  • Digital Factory: Continuous digital workflows from planning to production & service
Service & Training
Downloads & Technical Data
Work Area
Max. X travels
935 mm
Max. Y travels
850 mm
Max. Z travels
650 mm
Table dimensions
Max. table load
1,000 kg
Table diameter
850 mm
Workpiece dimensions
Max. worpiece height
590 mm
Spindle
Standard speed
15,000 rpm
Max. speed (Option)
24,000 rpm
Drive power rating (100% DC)
25 kW (AC)
Torque (100% DC)
86 Nm
ULTRASONIC
Frequency
15-55 kHz
Amplitude max.
15 µm
Tool magazine
Capacity (Standard)
30
Max. capacity
180
Rapid traverse
Max. X axis
40 m/min
Max. Y axis
40 m/min
Max. Z axis
40 m/min