ULTRASONIC 20 linear 3rd Generation
ULTRASONIC 20 linear - the most precise 5-axis simultaneous machine within DMG MORI
Max. X-axis stroke
9 in.
220 mm
Max. Y-axis stroke
15 in.
370 mm
Max. Z-axis stroke
11 in.
290 mm
Max. workpiece diameter
9 in.
220 mm
Max. workpiece height
11 in.
283 mm
Max. workpiece weight
33 lbs.
15 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC 20 linear - Precise, compact and dynamic!
- Maximum dynamics and acceleration (up to 1,2 g), thanks to wear-free linear drives
- New FEM-optimized cast bed for maximal high long-term stability of the machine
- Finely tuned and highly sensitive temperature management
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-E32 interface for ultrasonic superimposition of tool rotation with amplitudes of up to 15 µm
- Process forces reduced by up to 50% thanks to ULTRASONIC: higher feed rates, improved surface finishes down to Ra < 0.1 µm, longer tool service life depending on requirements
- Stable process window during machining for maximum reproducibility and consistent machining results.
- Ensuring the ULTRASONIC advantages even with non-optimal tools.
5-sided complete simulatnious machining of workpieces up to Ø 220 x 283 mm
- More travel path and larger working area:
- X = 220 mm
- Y = 370 mm
- Z = 290 mm
- Large swivel range of the A-axis: +130° to -93° with max. 15 kg table load
- Standard: 150 rpm in the C-axis
- Optional: 1,500 rpm in the C-axis
High-performance spindles for optimum machining performance with max. 60,000 rpm
- High frequency spindels: HSK-32: 42.000 rpm (60.000 rpm)
- Optionally with HSK-32 spindle with max. 60.000 rpm
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
AMR 1000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport, pallet size 800x600 mm to 1,100x1,100 mm, or 1,200 x 800 mm
- Maximum transport weight of up to 1,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 1000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 1000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
PH 10
PH 10 - Fully integrated handling for up to 156 pallets on 6 m²
- Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd Generation and LASERTEC 20 PrecisionTool
- Max. 15 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø 220 x 283 mm
- Integration of all available clamping systems
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5 kg x 2 with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected or when the machine / workpiece setup is already completed.
Control & Software
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures and in particular 3D contours in hard-brittle materials with maximum performance
- Production of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Grinding of spheres possible
Highlights
Customer Benefits
- Simple programming of complex 3D contours* and rotationally symmetrical geometries using intuitive operator screens
- Selection of different cutting edges and setting angles of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
*Only the ULTRASONIC axialGRINDING cycle can grind 3D contours. The standard grinding cycle from DMG MORI for FDS machines cannot grind 3D contours.
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
Sealing ring, SiC
Ring, quarts glass
Resonator, quartz glass
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
9 in.
220 mm
Max. workpiece height
11 in.
283 mm
Max. workpiece weight
33 lbs.
15 kg
Work Area
Max. X-axis stroke
9 in.
220 mm
Max. Y-axis stroke
15 in.
370 mm
Max. Z-axis stroke
11 in.
290 mm
Configurator
Configure your new ULTRASONIC 20 linear 3rd
You would like to configure your machine by your own? And experience the variety of technical solutions online by yourself? The brand-new DMG MORI machine configurator is offering you the perfect basis! Easy, intuitive and lucid you can specify and customize your own ULTRASONIC 20 linear 3rd fitting to your individual needs. At any time, at any place! Start right now!