DMU 600 Gantry linear
The high-gantry machine in XXL size
Max. X-axis stroke
709 in.
18,000 mm
Max. Y-axis stroke
177 in.
4,500 mm
Max. Z-axis stroke
79 in.
2,000 mm
Max. workpiece height
98 in.
2,500 mm
Max. workpiece weight
330,693 lbs.
150,000 kg
Max. workpiece length
709 in.
18,000 mm
Max. workpiece width
110 in.
2,800 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Precision
- Direct Drive technology in all axes for superior surface quality and highest dynamic (linear drives: X, Y, Z axes; torque drives: A, C rotary axes)
- Large closed-loop control spectrum and free from gear meshing frequencies
- Fewer contouring errors compared to rack and pinion drive technology
Performance
- Ram in the Z axis with strokes up to 2,000 mm
- Y axis crossbeam with 3,500 mm and optional 4,500 mm traverse
- The X axis, 6,000 mm as standard, can be freely extended
Efficiency
- Optimised Thermoshield technologies
- Long-term accuracy with the contact-free drive.
- 5-year warranty on linear motors
Maximum rigidity
- Unique precision with linear motors.
- For static and dynamic stiffness optimised machine structure.
- Geometric stability with structural cooling.
- Maximum stiffnes with FEM-optimised machine structure
- Crossbeam, X axis beds, Ram, Y / Z slidefrom EN-GJS-600-3 (GGG60)
Application Examples
Control & Software
Maintenance Package i4.0
- Automatic recognition of tool pull-in force for consistently high process stability.
- Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes.
- Detection of leakage and measuring of usage of pneumatics system.
Highlights
Customer Benefits
- Efficient and timesaving lubrication without operator intervention
- High transparency by displaying the lubrication cycles and the current pull-in force.
- Data recording in combination with the optionally available Condition Analyzer for additional analyzes of air consumption and changes of the pull-in force
Detection of leakage and measuring of usage of pneumatics system.
Simple query of the monitoring parameters and the current pull-in force.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
709 in.
18,000 mm
Max. workpiece width
110 in.
2,800 mm
Max. workpiece height
98 in.
2,500 mm
Max. workpiece weight
330,693 lbs.
150,000 kg
Work Area
Max. X-axis stroke
709 in.
18,000 mm
Max. Y-axis stroke
177 in.
4,500 mm
Max. Z-axis stroke
79 in.
2,000 mm