TEM 1-2021 EN2

CONTENT 58 HYDAC INTERNATIONAL GmbH: Automation solution with 4,000 tools and 48 pallet positions. Including host computer for overall control of machines, pallets and tool automation. 26 70 Digital Manufacturing Package: The first step to digital manufacturing. Stoffel Medizintechnik GmbH: Manufacture of medical instruments, e. g. biopsy forceps for endoscopic interventions. 08 SUSTAINABILITY 26 Digitization – Government subsidies of up to 30 % for DMG MORI customers 10 WORLD PREMIERES – CLX 450 TC – M1 – DMF 300 | 8 20 SERVICE – DMG MORI Fair Price Guarantee – Maschinenfabrik Reinhausen GmbH – my DMG MORI and WERKBLiQ – Digital Manufacturing Package – DMG MORI Digitization – TULIP – PAPERLESS MANUFACTURING – Customer stories – TULIP – DMG MORI PLUGIN TOOL 38 AUTOMATION – Automation – NEW – PH wheel – Conorm – Otto Hofstetter AG – LOLL Feinmechanik GmbH – DMG MORI Standardautomation – Unterschütz Sondermaschinenbau GmbH – a-m-z Andreas Meier Zerspanungstechnik – Burghardt Zerspanungs GmbH & Co. KG – HYDAC INTERNATIONAL GmbH – AGV – collaborative automation 64 MEDICAL – DMG MORI Medical Excellence Center – Permedica S.P.A. – Günter Stoffel Medizintechnik GmbH – Hamilton Bonaduz AG 3 WORLD PREMIERES 2021 10 CLX 450 TC 14 M1 18 DMF 300 | 8 6-sided complete machining and 100 % reduction in setup time. The new master class for every shop floor. Consistent milling performance over a 3,000 mm traverse. 02 TECHNOLOGY E XCELLENCE

INTERVIEW – VISION & MISSION In the new monoBLOCK Excellence Factory, DMG MORI is now producing up to 1,000 machine tools per year with a future-oriented production concept. The centerpiece is the ultra-modern assembly line with 34 driverless AGVs (automated guided vehicles) and a value chain powered by TULIP which is developed and completely digitized by our own employees. Together this results in a productivity increase of 30 %. STRATEGIC TRIAD OF AUTOMATION, DIGITIZATION AND SUSTAINABILITY While Corona continues to have a signifi- cant influence on global events in society, politics and the economy, great hopes are associated with the first vaccines world- wide. DMG MORI is also optimistic that the end of the pandemic has begun. We talked about the current situation with Dr. Masahiko Mori, President of DMG MORI COMPANY LIMITED, and Christian Thönes, Chairman of the Executive Board of DMG MORI AKTIENGESELLSCHAFT. Dr. Mori, how do you assess the past 12 months since the outbreak of the pandemic? Dr. Mori: Like all of us and like every company, we at DMG MORI had to learn how to deal with the pandemic. We started last year on a slight downward trend after the high of a 10-year upswing. And suddenly, within a few weeks, nothing worked anymore worldwide. It makes me all the more proud that we as a Global One Company have jointly withstood the great challenges of the past few months. The decisive factor was that we were able to react at very short notice, thanks to the digital transparency in the agile organization of our Global One Company. With swiftly initiated and consistently implemented measures to reduce costs, increase flexibility and secure liquidity, we were able to successfully limit the negative effects of the crisis. Overall, DMG MORI continues to have a stable finan- cial foundation, a healthy balance sheet and solid liquidity reserves. » TECHNOLOGY E XCELLENCE 03

INTERVIEW – VISION & MISSION And what does DMG MORI expect What role does sustainability play for the current year? Dr. Mori: The coming months will remain challenging. However, from our position of stability and strength, we will draw the necessary strength and optimism to cope well. The fact that DMG MORI will continue to maintain development budgets at a high level this year also contributes to this. Christian Thönes: Investing in innovations is the only way out of the crisis. In this way, we are building the basis for driving forward the future fields of automation, digitization and sustainability. This is our strategic triad. in this specifically? Dr. Mori: We take holistic responsibility – for our company and for our products, in coop- eration with our customers, partners and suppliers. Sustainability therefore stands deliberately at the forefront of DMG MORI's strategic orientation. Are there already concrete results? Dr. Mori: Sustainability has always been an important topic for us, long before it has become a focus of the media interest world- wide. As a result, we have been climate- neutral in our own value creation since May 2020. And since the beginning of 2021, DMG MORI has been one of the first indus- trial companies worldwide to produce all machines with a 100 % climate-neutral prod- uct carbon footprint. Just in time for our DIGITAL EVENT, we have opened our new DMG MORI broadcast studio in Pfronten. In future, we will regularly inform you from here about our news and innovations. 04 TECHNOLOGY E XCELLENCE SINCE 2021: 100 % CLIMATE- NEUTRAL MANUFACTURING OF OUR MACHINES At the same time, we are constantly improving the energy efficiency of our machines and achieving energy savings of up to 30 % in machine operation. At the same time, we are developing sustainable products, processes and procedures for our customers in the Technology Excellence Centers. And if necessary, we provide our customers with substantial support for country-specific funding projects – for example in Germany together with easysub plus GmbH. How does sustainability relate to the other two key topics of automation and digitization? Christian Thönes: According to an analysis by the Machine Tool Laboratory at RWTH Aachen University, machine tools are often utilized at less than 50 % of their capacity. De facto, this means that more than half of the available resource remains unused. This clearly shows the potential that can be tapped through digitization and automation in the immediate environment of the machine tool alone. I am convinced that industry will no longer be able to afford this waste of resources in the future – neither against the background of the climate crisis and sustainability nor from the perspective of economic efficiency … This does not bode well for the demand for machine tools … Christian Thönes: This realization does not bode well for poor quality machine tools and inefficient processes. I am convinced: DMG MORI is right on target with its pro- ductive, highly accurate and energy-efficient machines. The broad automation portfolio and the com- prehensive service and digitization solutions with which we have positioned ourselves for the future are a perfect match. This is demonstrated, among other things, by the many examples of sustainably successful

INTERVIEW – VISION & MISSION We used to be a machine tool manufacturer. Today we are a value-added partner for our customers! Dr. Eng. Masahiko Mori President and CEO DMG MORI COMPANY LIMITED TECHNOLOGY E XCELLENCE 05 digitization and automation measures and projects in this Technology Excellence mag- azine issue. But the examples also show that the machine tool is losing importance in the overall context of global competitiveness and value creation. Dr. Mori: It is not the machine that has changed, but the perspective and thus the evaluation standards that have changed and opened up the opportunity for new business! VALUE-ADDED PARTNER FOR OUR CUSTOMERS We used to be a machine tool manufacturer that focused “only” on its product and product- related services. Today, we are a value- added partner for our customers – with a complete range of products and seamlessly connected service, automation and digitiza- tion solutions. But sustainability alone can hardly have triggered this change? Christian Thönes: Of course not. A multitude of different influencing factors plays a role here, and they even reinforce each other. Price competition and a shortage of skilled staff explain the trend toward flexible auto- mation. Meanwhile, traditional supply chains are dynamically transforming into decentral- ized and highly agile supply networks. As a result, batch sizes are becoming smaller, while call-offs and, respectively, delivery times are becoming shorter. In addition, components are becoming more complex and the materials more demanding. »

INTERVIEW – VISION & MISSION And now, in addition to this, there is a wealth of new digital technologies, coupled with the requirements of the platform economy and reinforced by the attractiveness of data- based business models. It is precisely this simultaneous encounter of complex framework conditions on the one hand and the variety of new digital possibili- ties on the other that predestines DMG MORI as the number one partner for the future: With a global footprint, a broad machine portfolio, far-reaching service offerings, comprehensive automation solutions and holistic digitization – all integrated through- out from a single source. No other company offers this – worldwide! Is innovation in mechanical engineering suffering from diversity? Dr. Mori: On the contrary. The world premiere of the new CLX 450 TC turn-mill center With the triad of automation, digitization and sustainability, DMG MORI is the number 1 partner for the future! Christian Thönes Chairman of the Executive Board DMG MORI AKTIENGESELLSCHAFT perfectly reflects the integral change from the modern age to the digital new age of machine tool manufacturing. Why is that? Dr. Mori: The CLX 450 TC, as a turn-mill machining center, combines all the charac- teristics of a “machine of the future”: Above all, thanks to the innovative machine concept, simple up to the most complex workpieces can be completely machined from 6 sides with maximum precision, productivity and efficiency. With the attractive price, the vari- ety of integrated machining options and in view of the extreme degree of flexibility, the shortest amortization periods are possible. What's more, like almost all of our machines, the CLX 450 TC can also be automated 100 % by a DMG MORI modular system, which further increases capacity utilization and thus profitability. This applies even more to customers for whom the machine can be 06 TECHNOLOGY E XCELLENCE

integrated into existing IT architectures and higher-level production networks, thanks to DMG MORI Connectivity and interoperable standard protocols. ALL FROM A SINGLE SOURCE + MACHINE + AUTOMATION + SOFTWARE + SERVICE How does the connectivity of existing machines compare? Christian Thönes: Very well, thank you! Seri- ously: For new machines, but even more for the digital upgrade of existing machines, we have configured the DMG MORI Digital Manufacturing Package. The package com- bines the four most important features for the present and future on the shop floor, at a low price: INTERVIEW – VISION & MISSION 1. SECURE CONNECTIVITY with the What business models do you IoTconnector as a basis for the secure use of future technologies 2. MESSENGER for higher machine utilization through detailed monitoring 3. NETservice and my DMG MORI for faster problem resolution through more efficient service 4. CELOS UPDATE for higher productivity through digital workflow APPs To what extent does DMG MORI support its customers in their transformation beyond the immediate machine environment? Christian Thönes: Here you have to be aware: Industrial digitization is changing everything, the way products are manufactured; how they are used, maintained and sold; and how industrial manufacturing companies carry out processes and interact with their clients, suppliers and partners. This makes it clear that change can only suc- ceed if we work together. And that is precisely why customers expect us to provide complete solutions – from a single source – in which machine, automation, material flow, software as well as services and digital offers are bundled, work together seamlessly and interact smoothly within their value network. This is the only way to holistically accel- erate innovation, streamline processes, exceed customer expectations, realize new market opportunities and implement digital business models. have in mind here? Christian Thönes: In the machine tool indus- try, temporary subscription or “as-a-service” models have recently gained importance. On the one hand, they give even more customers access to the latest technology, because a usage-based payment structure is simply easier to finance than an expensive, one-time investment. On the other hand, the short life of products and thus of their production plays a role here, as a result of which long-term planning and financing models are subject to increasing uncertainty. Please would you explain that? Christian Thönes: In technical jargon, the customer switches from a CAPEX (invest- ment) to an OPEX (operating costs) model. The customer no longer buys and pays for the machine itself, but only pays for the use of a service – in this specific example, for the service provided by a machine, from a subscription provider, on the customer's shop floor. Accordingly, there is no transfer of ownership. Instead, the supplier assumes a large part of the investment risk. In this respect, we benefit immensely from the cooperation and experience of DMG MORI Finance, which funds investments running into hundreds of millions of euros. This once again demon- strates the advantages of our global pres- ence, our size and overall the enormous strength of our Global One Company, with which we are paving the way into the future for our customers. That sounds very concrete Christian Thönes: That is very concrete – although that is a topic for the next maga- zine. Our customers can look forward to the coming weeks and months ... « Due to the intuitive to use Robo2Go, the CLX 450 TC enables 100 % customer- oriented production and automated 6-sided complete machining. TECHNOLOGY E XCELLENCE 07

SUSTAINABILITY 100 % CLIMATE NEUTRAL – NOW DMG MORI ASSUMES HOLISTIC RESPONSIBILITY 100 % CLIMATE-NEUTRAL MACHINE MANUFACTURING SUPPLIERS + NEUTRAL CO2 FOOTPRINT FOR ALL DMG MORI MACHINES – FROM RAW MATERIALS TO DELIVERY 1. PRODUCT CARBON FOOTPRINT NEUTRAL All machines delivered since January 2021 are manufactured in a climate-neutral manner worldwide. 2. COMPANY CARBON FOOTPRINT NEUTRAL DMG MORI has been climate neutral in its own operations since May 2020. 08 08 TECHNOLOGY E XCELLENCE TECHNOLOGY E XCELLENCE

UP TO 30 % ENERGY SAVINGS* 1. CELOS APPS FOR TRANSPARENCY AND OPTIMIZATION OF ENERGY CONSUMPTION 2. INTELLIGENT, DEMAND-BASED CONTROL +Frequency controlled hydraulic unit +Demand-based air purge +Emulsion cooling unit 3. CONSUMPTION-OPTIMIZED COMPONENTS +Clamping cylinder oil leak alarm +LED work area light +Energy-efficient control cabinet cooling 4. ENERGY RECOVERY DURING BRAKING * Compared to previous machine models SUSTAINABILITY FOLLOW OUR PATH TO CLIMATE NEUTRALITY All-round sustainability to protect the environment. Our company carbon footprint – i. e. DMG MORI value creation – is already climate neutral. We are now taking a further step: As one of the first indus- trial companies to do so, with effect from 2021 we are manufactur- ing all machines with a 100 % climate-neutral product carbon foot- print – from the raw materials to delivery! Follow our example of the GREENMACHINE: Together with our partner “Fokus Zukunft GmbH” we would be pleased to show you our path to climate neutrality! We think in terms of all-round climate protection and also focus on green machine usage. The efficient operation of our machines with up to 30 % energy savings (GREENMODE) reduces costs and enables access to attractive subsidies. We would be happy to help you! Moreover, the solutions from DMG MORI play a key role in the production of green technologies such as wind and water power and new powertrain technologies (GREENTECH). To this end, our Excellence Centers have been building up specialized expertize in this area for many years. We would like to be an innovative partner for our customers in this future-oriented field. Dr. Maurice Eschweiler Chief Representative DMG MORI AG maurice.eschweiler@dmgmori.com MACHINE UTILIZATION CUSTOMER ENERGY- AND EMISSION-EFFICIENT MACHINE OPERATION EXCELLENCE IN GREEN TECHNOLOGIES 1. Up to 30 % energy savings compared to previous machine models 2. Opens up access to many state subsidy programs – get in touch with us! 1. Green technologies like wind power and electromobility are the most important levers against climate change 2. DMG MORI is the innovation driver for green production technologies TECHNOLOGY E XCELLENCE 09

WORLD PREMIERE – CLX 450 TC WORLD PREMIERE 2021 CLX 450 TC UNIVERSAL TURNING REDEFINED UP TO 60 TOOLS DMG MORI has once again redefined univer- sal turning with the world premiere of the CLX 450 TC. When it comes to the flexible use of lathes for machining operations, uni- versal turning machines have been setting the pace for decades. Why was it necessary to redefine universal turning? Junger: The requirements of our customers have changed considerably in recent times. We are experiencing an ongoing trend of ever-smaller batch sizes with increas- ing variety at the same time. Workpieces will continue to become more complex and more precise and the materials to be machined will become ever more challeng- ing. Here I would like to point out a well- known and increasingly important feature: The design of our universal turning machine, with equally powerful main and counter spindles, is the basis of 6-sided complete machining, which makes it superior to any milling machine – a finished part comes off the machine. What does redefined mean in this context? Junger: To be able to deal economically with the trend I just mentioned, it is essential to substantially increase the number of tools in the machine. We also need to offer the same performance for the rotating tools as we nor- mally get from a milling machine. We chose a radical approach for the CLX TC to achieve this, replacing the traditional tool turret with a turn-mill spindle with automatic tool changer and tool magazine for up to 60 tools. A redefinition that is associated with higher investment? Junger: I am pleased to be able to tell you that we have managed to implement this at the same price as for the previous premium turret-type turning machines. Our many years of experience in the design and con- struction of universal turning and milling machines, our worldwide production net- work, and our highly productive assembly processes made it possible. Incidentally, the large number of tools in the machine opens up options for economical automa- tion of the universal turning machine. Our Robo2Go is the ideal solution. The CLX 450 TC delivers everything you could expect in the coming decades from an eco- nomical universal turning machine. » FASTER WITH A B-AXIS 100 % REDUCTION IN SETUP TIME DUE TO THE B-AXIS PRODUCTION WITH A TURRET Setup time: 150.7 min. Number of tools: 26 10 FEWER TOOLS USED PRODUCTION WITH B-AXIS Setup time: 0 min. Number of tools: 16 583.7 mins total time = 433 mins machining time + 150.7 mins setup / changeover time 459 mins total time = 459 mins machining time + 0 min setup / changeover time 100 % LOWER SETUP COSTS 21 % FASTER PRODUCTION 10 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – CLX 450 TC WORLD PREMIERE 2021 CLX 450 TC UNIVERSAL TURNING WITH B-AXIS More information at DMGMORI-FINANCE.COM or from your DMG MORI contact person THE B-AXIS ADVANTAGE 30 TOOL STATIONS AS STANDARD 100 % TURNING + Integrated spindle drive up to 5,000 rpm and 345 Nm as well as C-axis (0.001°) + 6-sided complete machining thanks to the main and optional counter spindle + Workpieces up to ø 400 × 1,100 mm and 7.1 m2 machine footprint 100 % MILLING + Turning-milling spindle with 12,000 rpm and 90 Nm 100 % MORE TOOLS + Tool magazine with up to 60 pockets, 30 pockets as standard 12 TECHNOLOGY E XCELLENCE One tool for the main and counter spindle // 6-sided complete machining.

PERFECT AUTOMATION FOR TOMORROW WORLD PREMIERE – CLX 450 TC WORKPIECE HANDLING BAR PACKAGE + Ergonomic: Easy unloading of workpieces without the need to open the door to the work area + Buffer storage for multiple machine operation The combination of bar loader and workpiece unloader for automatic machining of bar stock. Robo2Go – FLEXIBLE AUTOMATION + Integrated in the machine control for conversational and intuitive operation + No knowledge of robot programming required or modification of the NC program necessary + Running unmanned shifts or multiple machine operation B-axis: ± 120 degrees, infinitely programmable. Collision-free: only one tool in the work area. Automatic tool change with 30 or optionally 60 tools. Multi-directional measurement of the workpiece. TECHNOLOGY E XCELLENCE 13

WORLD PREMIERE – M1 WORLD PREMIERE 2021 THE NEW MASTER CLASS FOR EVERY SHOP FLOOR 550 × 550 × 510 mm AXIS TRAVELS. FOOTPRINT < 6 m2 HIGHLIGHTS OF THE M1 + DMG MORI quality in the 3-axis entry-level sector + Monolithic machine bed for high static and dynamic rigidity as well as optimal damping characteristics + High machining performance and surface quality thanks to high rigidity + Rigid, 850 × 650 mm table with 600 kg load capacity + The DMG MORI inline spindle – more than 3,000 units installed worldwide! + SIEMENS 828D high-performance control + Digitization with the IoTconnector as standard! + NETservice and 3D data model as standard! You can find out more about the M1 at: m1.dmgmori.com M1 from € 49,900 We focus on quality in the entry-level class! We use proven components for the M1, from the inline spindle, which has been successfully proven over 3,000 times, to the cast iron machine bed weighing 3,700 kg. Zbigniew Nadstawski Managing Director, FAMOT Pleszew 14 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – M1 MAX. 4 WEEKS DELIVERY TIME EX FACTORY DESIGNED FOR YOUR PROFIT The M1 has been designed to suit every shop floor and every customer! To make sure of this, we developed the M1 from scratch to ensure we could offer new industry sectors a fully-fledged DMG MORI machine at an unbeatable price. Markus Piber Divisional Director Sales, Service & Technologie Exzellenz, DMG MORI AKTIENGESELLSCHAFT The Digital Factory at FAMOT is the reliable, agile backbone of series production of the M1 and creates the conditions for the innovative short delivery times and attractive price from 49,900 euros. DMG MORI redefined entry-level 3-axis milling at the turn of the year 2020 / 2021. The new “master class” celebrated its offi- cial world premiere at a virtual Open House in Pfronten. The name: “M1”. The slogan: “Designed for your profit!” Zbigniew Nadst- awski, Managing Director of Famot Pleszew Sp zoo, where the M1 was developed, and Markus Piber, Divisional Director Sales, Service and Technology Excellence at DMG MORI AKTIENGESELLSCHAFT, explain exactly what this means. What were the reasons behind the development of the M1? Markus Piber: Some manufacturing equip- ment really should be in every workshop in the world. This includes, in particular, the smaller 3-axis CNC universal milling machine, which needs to be as versatile as possible so it is an all-purpose tool for every- day use, but also needs to be economical to buy. This is precisely where our M1 is ideal, as it offers decisive added value particularly to customers with a small budget.” What is the role of the FAMOT factory located in Pleszew, Poland? Zbigniew Nadstawski: Our factory has been completely modernized in recent years and guarantees efficient, high-quality production. The “M1” is therefore an affirmation of the expertise of our site and also of the expan- sion of FAMOT to become the first DMG MORI » 3 PERFECTLY COORDINATED PACKAGES – INDIVIDUALLY EXPANDABLE COMPLETE SPECIFICATION PLUS SPECIFICATION PRO SPECIFICATION + SIEMENS 828D control + Inline spindle 10,000 rpm + SK 40 tool holder + Automatic tool changer (24 pockets) + Swarf tray + IoTconnector & NETservice + 3D data model In addition to COMPLETE: + Chip conveyor + Renishaw measuring probe + Coolant spray gun + JobShop package Additional to PLUS: + Inline spindle 12,000 rpm + 20 bar internal coolant supply + Bed flushing through M function + Cabin roof + Mechanical preparation for oil mist separators from € 49,900 from € 54,900 from € 59,900 TECHNOLOGY E XCELLENCE 15

WORLD PREMIERE – M1 DESIGNED FOR YOUR PROFIT Digital Factory. This commitment to the future, representing an investment of around 100 million euros, enabled us to manufacture the M1 at such high quality using high-tech components at a price of 49,900 euros. DMG MORI promotes “high performance” and “optimal value”. Could you give me a specific example? Markus Piber: What fascinates me the most is how much high-tech and working area has been fitted into a footprint of < 6 m2. The axis travels are a generous 550 × 550 × 510 mm and the large table measuring 850 × 650 mm can handle oversized workpieces up to a weight of 600 kg, thanks to the stability offered by the weight of the M1 of more than three 3 tons. And what is the resulting added value? Zbigniew Nadstawski: Over the past few months we have carried out countless machining runs on over 100 field test machines under the most diverse conditions, which have all exceeded our high expectations. The high degree of static and dynamic rigidity, the perfect damping behavior and the high thermal stability are the most important factors. This lays the foundations for relia- ble milling, even under difficult machining conditions, leading to unparalleled precision with excellent surface quality and sustainably longer tool life than is usual in this class. The inline spindle developed in house by DMG MORI, 3,000 of which are already in use on other milling machines in customers' factories, has proven to be a key selling point of the M1. The 24-pocket tool magazine with its fast double grippers for short chip-to-chip times has also proven itself to be anything but commonplace in this class. Over 100 million euros were invested in the FAMOT factory from 2018 to 2020. Automation and digitization are the core elements of the Digital Factory at FAMOT. Large machine components are produced on two special DMU 1000s. Transport is carried out by state-of-the-art AGVs. « Automatic large-part machining is one of the keys factors in achieving the short delivery time of 4 weeks. Three DMX 210 Us are automated with an LPP with 22 pallets. Control is by a DMG MORI LPS host computer. 16 TECHNOLOGY E XCELLENCE

WORLD PREMIERE – M1 We made the decision in favor of the M1 because, of all the offers that we had on the table, there was no other machine of com- parable quality and performance at such an attractive price! Dimitris Orfanidis General Manager TECHNOMETAL-Orfanidis EE (lp) The surface quality and precision of our machined workpieces have exceeded all of our expectations. Rapid workpiece and tool measurement allows us to align and set them reliably. Søren Nymark CEO Nymark & Fogh Teknik ApS We configured our M1 online. This was easy to do and only took a few minutes, thanks to the intuitive website interface. We signed the contract two days later and the machine was installed after only four weeks – it doesn’t get any better than that. Matthias Pfeifer Managing Director INERTEC Löttechnik GmbH M1 CONFIGURATOR ONLY THREE CLICKS TO YOUR M1 Would you like to configure your machine yourself? The brand new DMG MORI machine configurator offers you the perfect opportunity! Simple, intuitive and clearly structured – the M1 can be adapted to suit your individ- ual requirements. Anytime, from anywhere! Get started now! Select the M1 model Access the configurator via your desktop PC or tablet at: configure.dmgmori.com JUST 3 CLICKS TO YOUR SPECIFIED MACHINE Define your machine option Complete 3D view available. TECHNOLOGY E XCELLENCE 17

WORLD PREMIERE – DMF 300 | 8 WORLD PREMIERE 2021 CONSISTENT MILLING PERFORMANCE OVER A 3,000 mm TRAVERSE DMF traveling column machines have always been the first choice for flexible machining of long and short workpieces. Die and mold and structural components for the semiconductor industry and other sectors are typical applications. Now that DMG MORI has catapulted its traveling column series into a new era with the DMF 200 | 8, the larger DMF 300 | 8, based on the same innovative machine concept, is a natu- ral sequel. Fabian Suckert, Managing Direc- tor of DECKEL MAHO Seebach, explains in an interview what distinguishes the world premiere machine. Mr. Suckert, DMF traveling column machines have a long tradition at DECKEL MAHO. How have you been able to make the successful series even more successful? During development, we constantly analyze the potential of new technological possibili- ties and discuss these with our sales and ser- vice team as well as with customers – after all, they are our most important experts. It was precisely this approach that resulted in the innovative machine concept of the DMF 300 | 8. We were able to increase the working area by another 60 percent com- pared to the previous model. The innovative tool change in this new machine concept has also made a contribution. This takes place behind the work table – rapidly, collision-free and reliably. It leaves the entire clamping FD TECHNOLOGY: INCREASE FLEXIBILITY, SAVE COSTS 18 TECHNOLOGY E XCELLENCE

surface free for use. Furthermore, it is pos- sible to load the magazine with tools that are 400 mm long – a unique selling point in this class of machine. What sort of requirements do customers, as the most important experts, place on a machine such as the DMF 300 | 8? Today one of the most important aspects is the flexibility of a machine. The DMF 300 | 8 ensures this with its enormous axis travels of up to 3,000 mm. The table can optionally be equipped with one or two integrated rotary tables. An optional separating partition cre- ates two separate working areas, which allows the operator to set up a new compo- nent while machining is in progress. The FD rotary table, which we have added for tech- nically challenging and efficient mill-turn operations, offers even more flexibility in a modular DMF series system. This allows our customers to achieve high-precision bearing seats or fits that would otherwise need to be produced on other machines. It also offers an optional A-axis, which is ideal for machining large shafts, for example. NO IDLE TIMES THANKS TO SETUP DURING PRODUCTION WITH SEPARATING PARTITION In spite of all the flexibility, today more than ever there is a greater focus on quality and productivity … Absolutely. And it is here that the DMF 300 | 8 scores again. The cantilevered Y-axis guar- antees uniform rigidity of the machine over the entire traverse. This means that maxi- mum spindle power can be used irrespective of the position of the spindle in the working area without the machine vibrating. Com- bined with extensive cooling as standard and directly driven ball screws in the Y- and Z-axis, the DMF 300 | 8 offers the highest long-term accuracy ever achieved by a trav- eling column machine. Rapid traverses of up to 80 m/min with the optional linear drive in the X-axis ensure dynamic and highly pro- ductive machining at all times. DMG MORI pursues a consistent digitization strategy. What does this mean in relation to the DMF 300 | 8? Like all DMG MORI machines, the DMF 300 | 8 can be easily connected to a digital infrastruc- ture – thanks to CELOS and IoTconnector. Moreover, our customers are able to in- crease their productivity through exclusive DMG MORI technology cycles specially designed for the DMF. For example, angle head movements can be easily programmed using the new angularTOOL technology cycle. Thanks to its interface for automated produc- tion, the DMF 300 | 8 also guarantees man- ufacturing that is future-oriented and will remain competitive. « WORLD PREMIERE – DMF 300 | 8 3 LINEAR GUIDEWAYS IN THE X-AXIS Very high long-term thermal stability thanks to comprehensive cooling. DMF 300 | 8 EVEN GREATER FLEXIBILITY HIGHLIGHTS + Reliable milling performance thanks to consistent overhangs + Optimal surfaces and accuracy due to direct drives in the Y-axis and Z-axis and integrated cooling + maximum flexibility when machining due to the B-axis milling head with ± 120° swivel + Large work area with axis travels of X = 3,000 / Y = 800 / Z = 850 mm + Maximization of productivity through setup during machining with optional separating partition for pendulum machining + Mill-turn technology for eliminating processes on additional machines The integration of mill-turn technology maximizes the flexibility of the DMF. Technology cycles such as grinding or gearSKIVING thus offer new concepts as the solution to your problems. Fabian Suckert Managing Director DECKEL MAHO Seebach Y-axis 1,100 800 560 DMF 260 | 11 DMF 360 | 11 DMF 200 | 8 NEW: DMF 300 | 8 V 5 1 1 F M D V 5 4 1 F M D V 5 8 1 F M D X-axis 2,000 3,600 TECHNOLOGY E XCELLENCE 19

DMG MORI FAIR PRICE GUARANTEE ORIGINAL SPARE PARTS WITH FAIR PRICE GUARANTEE A SIMPLE CONCEPT FOR SUCCESS THAT BENEFITS EVERY CUSTOMER With its fair price guarantee, DMG MORI Spare Parts is the perfect combination of OEM spare parts, fast delivery and guaranteed fair prices. This offer is unique in the industry and has a clearly defined goal: We are the No. 1 for our customers where spare parts for your DMG MORI machine are concerned. Nowhere can these be found faster or significantly cheaper than at DMG MORI and if this should not be the case, then the fair price guarantee comes into effect as Dr. Hoffart reports. Fair prices for top service make us the No. 1 for our customers where spare parts for DMG MORI machines are concerned. Dr. Christian Hoffart Managing Director DMG MORI Spare Parts GmbH AND HERE’S HOW IT WORKS If a customer can prove that one of our spare parts is at least 20 % cheaper from a competitor, we will reimburse the difference and the competitor's price is guaranteed for future transactions. In addition, the following conditions must be met: 20 TECHNOLOGY E XCELLENCE The alternative part is 100 % identical Scope of delivery and quantity delivered are identical No surcharge for transport Identical warranty The same availability

WORLDWIDE STOCKS € 300 million Trust All spare parts have always been available immediately – fantastic in combination with the best price guarantee, which inspires confidence. Mr. Orfanidis Technometal-Orfanidis E.E OPTIMAL AVAILABILITY > 95 % DMG MORI FAIR PRICE GUARANTEE DMG MORI SPARE PARTS ON THE SAFE SIDE WITH DMG MORI + Optimum availability > 95 % + > 310,000 different items + Provided even for old machines – spare parts from year of manufacture 1970 onwards + Time advantage 24/7 express + Courier service on request + New and exchange parts offer + We offset the value of your used spare part + Our recommendation = our risk Orders placed on our recommendation can be returned DELIVERY IN 24 h Speed It is important for us that we get all spare parts from a single source, as quickly as possible and at a fair price. Markus Münch Münch Präzisionsdrehteile GmbH & Co. KG All conditions are met? MONEY BACK! Then simply send an email to bestpreis@dmgmori.com or contact us by phone via our hotline: +49 (0) 81 71 817 - 44 40 Best price hotline We had a case recently that complied with the criteria, so we made a complaint via the hotline. Smooth processing and reimbursement of the costs convinced us and created trust. Gil Comas BITRON INDUSTRIE ESPANA S. A. TECHNOLOGY E XCELLENCE 21

CUSTOMER STORY – MASCHINENFABRIK REINHAUSEN GMBH BACK TO THE FUTURE NEW MACHINE – PERFORMANCE AT HALF THE PRICE With over 150 years in the business of power transformer control, Maschinenfab- rik Reinhausen GmbH (MR) has become an established name in energy technology. It has 3,600 employees worldwide in 45 sub- sidiaries and four affiliated companies as well as production sites in Germany, Italy, the USA, India and China. The nucleus of its production is still the headquarters in Regensburg, where 26 DMG MORI machine tools are installed including eleven partly automated GMX models. Maschinenfabrik Reinhausen has given a new lease of life to these production turning machines, which are up to 15 years old, following a factory overhaul by DMG MORI Used Machines. + MORE PERFORMANCE + NO TRAINING + NO PURCHASE OF ACCESSORIES + CONSISTENT PROCESSES As an expert in the regulation of power transformers, Maschinenfabrik Reinhausen produces over 5,000 different components, mostly for tap changers for monitoring, control and regulation. This wide range of parts makes integrating a new machine into production extremely expensive and time consuming, explains Production Manager Thomas Kienberger: “In many cases a new model may be worthwhile using current tech- nology, but only if the rationalization potential is high enough.” Here, Thomas Kienberger 22 TECHNOLOGY E XCELLENCE gives us the first argument for factory recon- ditioning of older machines. “The GMX still meets our requirements to the full.” Factory reconditioning – restoration down to the smallest detail The experts at DMG MORI Used Machines know every detail of each DMG MORI machine tool, including its automation. All machines are dismantled down to the last screw and rebuilt. The experienced technicians replace all cables, hydraulic hoses and wear parts – a complete restoration of the machine to its original condition. “Including measurement of the geometry and run-in of a replacement part”, explains Hans-Jürgen Heizmann, the master in charge of production, in this spe- cific case a 10-part Geneva drive, the same component as when the machine was newly bought. There is also a six-month warranty on the entire scope of the overhaul. Productivity increased after reconditioning Reconditioning of the first GMX 400 machine in May 2020 confirmed what Hans-Jürgen Heizmann had expected: “The turn-mill center is de facto a new machine. We were able to continue producing seamlessly and even with increased efficiency – plug & play so to speak. Many existing programs have been retained.” Even the workholding devices, gripper system and post-processor are the same. “So we do not have to train our oper- ators on new systems and our maintenance staff are already well acquainted with the machine type”, adds Hans-Jürgen Heizmann: “We are planning at least ten more years in 3-shift operation.” DMG MORI guarantees the availability of spare parts, software and service over this period. BEFORE

CUSTOMER STORY – MASCHINENFABRIK REINHAUSEN GMBH Our 15-year-old GMX turn-mill center is de facto a new machine – at half the price. Thomas Kienberger Production Manager, Maschinenfabrik Reinhausen GmbH DMG MORI Used Machines as a partner - a real success story Following this positive experience, Maschi- nenfabrik Reinhausen has already had a second GMX reconditioned and three more are planned for 2021. Hans-Jürgen Heizmann also points out the good col- laboration with DMG MORI: “Handling of the whole project was highly professional and the time schedule reliably met.” Open communication creates trust. After all, economic factors are also involved: “Fac- tory reconditioning costs about 50 % less than investment in a comparable new machine.” « MASCHINENFABRIK REINHAUSEN FACTS + Founded in Regensburg in 1868 + 3,600 employees worldwide + Development and production of tap changers for power transformers Maschinenfabrik Reinhausen GmbH Falkensteinstr. 8 93059 Regensburg, Germany www.reinhausen.com RECONDITIONING HIGHLIGHTS + 6-month warranty on the entire scope of the service + Attractive pricing with exclusive manufacturer expertise + Short lead times for reconditioning + At least 10-year availability of spare parts and service RECONDITIONING OF A GMX 400 AT MASCHINENFABRIK RHEINHAUSEN – FACTS + 1,150 working hours + 3-month lead time + Approx. 9,100 replacement parts We take care of your machine, from the last machining operation before it is dismantled through to the first machining opera- tion after reconditioning and recommissioning. Lothar Sommer Managing Director DMG MORI Used Machines GmbH lothar.sommer@dmgmori.com TECHNOLOGY E XCELLENCE 23 AFTER

my DMG MORI & WERKBLiQ my DMG MORI & WERKBLiQ THE DIGITAL “MUST HAVE” FOR ALL CUSTOMERS More than 20,000 customers worldwide trust in the my DMG MORI customer portal as their entry into the service world. Create service inquiries quickly and directly online and have all information at your fingertips at all times thanks to live status, track & trace and access to all documents – this and a lot more make my DMG MORI an absolute must for every DMG MORI customer. NEW 2021 FROM 2021 IN my DMG MORI + End-to end communication Communicate with DMG MORI service experts from the inquiry through to the solution directly via my DMG MORI + Request offers and accept them with a click This makes emails a thing of the past + Even more transparency More details about your service order + Track the production of your new machine An overview of the build schedule of your machine at all times + Self-service management Simply manage updates and the connectivity of your machine yourself 24 TECHNOLOGY E XCELLENCE upgrade HOLISTIC SOLUTION FOR THE DIGITAL SHOP FLOOR STATUS QUO: > 20,000 CUSTOMERS > 100,000 MACHINES DMG MORI MACHINES my DMG MORI allows us to call up the order status and access all documents at any time – this makes cooperation with DMG MORI fast and easy. M / s Aerostructure Manufacturing India Pvt Pre-filled online service requests and the option of attaching files mean no more waiting on the phone to be connected, and explaining the problem is far quicker. Alex Kammerer, Voss Manufacturing, Inc. Thanks to the fantastic app I always have my DMG MORI with me in my pocket, which really makes my life easier if I make mistakes on the machine. Sascha Tietz, K & H Zerspanung GmbH

THIRD-PARTY PRODUCTS my DMG MORI is the gateway to the digital service world and WERKBLiQ complements this with manufacturer-in- dependent solutions for all third-party machines and thus provides a consistent solution for all our customers. Dr. Tim Busse, Director of WERKBLiQ GmbH my DMG MORI & WERKBLiQ my DMG MORI CUSTOMER PORTAL + Available in 16 languages + In 37 countries on 4 continents + Register now free of charge at mydmgmori.com Centrally MANAGE documentation Precisely CONTROLservice IMPLEMENT maintenance long-term YOUR BENEFITS + Automatic integration of your DMG MORI machines + Holistic integration of third-party machines and parts + All my DMG MORI functions available + Management of the entire internal and external service Continuous LEARNING based on analyzes + Documentation of all maintenance-related activities – always to hand Thanks to WERKBLiQ, we now have an orderly overview of the maintenance status and documentation of all our DMG MORI machines as well as other machines and devices. And the whole thing is paperless. We can even integrate the air-conditioning system and the roller door. In short: The entire plant. Mark Hands, Operation Manager at AML Update now to WERKBLiQ: www.werkbliq.de/upgrade ADVANCED MANUFACTURING FACTS + Founded in Sheffield + 50-strong team with a high level of manufacturing expertise + Advanced manufacturing solutions for aerospace and power generation Advanced Manufacturing (Sheffield) Ltd. Poplar Way, Catcliffe Rotherham S60 5TR, UK www.amlsheffield.co.uk TECHNOLOGY E XCELLENCE 25

DIGITAL MANUFACTURING PACKAGE DIGITAL MANUFACTURING PACKAGE THE FIRST STEP TO DIGITAL MANUFACTURING A world without the internet is unthinkable today. We can be reached wherever we are, can communicate easily with our family and friends and can call up the latest news or films with just a few clicks. But it’s impos- sible to make use of the diverse opportu- nities of digital web technology without a connection. Exactly the same applies to your machines. Would you like to take advantage of automatic machine data acquisition (MDA) capabilities and be notified of unplanned downtimes? Or get in touch with a service technician via NETservice to solve problems with the machine? Then your machines will need a connection: DMG MORI Connectivity. The Digital Manufacturing Package from DMG MORI is the first step towards digital manufacturing. The package enables you to equip your machines with Secure Connec- tivity, making them fit for the future. With DMG MORI Messenger, you can automatically record and analyze your machine utilization based on machine data and are automatically informed of unplanned machine downtimes to allow you to react more quickly. And if it is not possible to solve a problem quickly, you can connect with service experts via NETservice in just a few clicks to quickly solve the problem as a team and get your machine up and running again. « 2 MESSENGER 4 CELOS UPDATE GOVERNMENT SUBSIDIES Government subsidies possible as part of digitization projects. Book a consultation appointment via email: damir.hrnjadovic@dmgmori.com 3 NETservice + my DMG MORI 1 SECURE CONNECTIVITY BEST OF INDUSTRY AWARD 2020 – Industry 4.0 category 1 26 TECHNOLOGY E XCELLENCE

DIGITAL MANUFACTURING PACKAGE CELOS – DIGITAL FACTORY The connectivity of our machines is the basis for all important future technologies. The combination of SECURE CONNECTIVITY and MESSENGER meant we could increase our machine utilization by 10 % in just a few months. Matthias Platte Head of Research and Development Berghoff GmbH & CO KG DIGITAL MANUFACTURING PACKAGE 1 SECURE CONNECTIVITY THE BASIS FOR SECURE UTILIZATION OF FUTURE TECHNOLOGIES Package offer € 999 Connectivity is the foundation for digital manufacturing of the future. The IoTconnector accesses the sensor data of your machine and makes it available via a secure OPC-UA interface. 17 machine signals are available via the IoTconnector for automated machine data acquisition (MDA), which can be used in combination with, for example, Messenger, TULIP or 3rd party software. And all with the highest data security thanks to the close coordination between the manufacturer’s hardware and software. 2 MESSENGER HIGHER MACHINE UTILIZATION DUE TO COMPREHENSIVE MACHINE MONITORING DMG MORI Messenger uses the data provided by IoTconnector and automatically creates detailed analyses on your machine utilization and unplanned downtimes. This increases the transparency of your manufacturing and provides you with access to status histories, shift calendars and machine logbooks at all times. You are also notified automatically in the case of unplanned downtimes to allow you to react faster and increase your machine utilization. 3 NETservice + my DMG MORI FASTER TROUBLESHOOTING THANKS TO MORE EFFICIENT SERVICE NETservice enables you to maximize your machine uptime thanks to faster troubleshooting in the case of downtimes and problems. Quickly and easily connect to a service technician, who will then be able to identify problems faster based on the machine data provided by IoTconnector, which you can then solve together as a team. NETservice can thus help you to effectively reduce the downtimes of your machines. You also have access to the my DMG MORI customer portal, which is used worldwide by over 20,000 customers with more than 100,000 registered machines. 4 CELOS UPDATE – OVER 500 IMPROVEMENTS SINCE 2013 HIGHER PRODUCTIVITY THANKS TO DIGITAL WORKFLOW APPS The latest CELOS version offers even more possibilities to make your manufacturing paper-free. You can now import order data directly from ERP systems into the new JOB MANAGER to make available to your employees all important order data directly on the machine. With APPLICATION CONNECTOR, some applications such as ERP, NC and manufacturing data management can be called up directly on the machine by the operator. And the integrated TULIP PLAYER allows you to simply call up your own TULIP APPs to track quality, production and errors directly in CELOS. TECHNOLOGY E XCELLENCE 27

DMG MORI DIGITIZATION Cloud-based, immediately available, maintenance-free and secure PRODUCTION PLANNING & CONTROL PLANNING BOARD Manual planning board with assistance functions TEST FREE OF CHARGE FOR 30 DAYS PRODUCTION PLANNING & CONTROL YOUR BENEFITS + Optimize planning times + Reduce throughput times + Efficiently reduce bottlenecks + Determine exact delivery dates + Identify availability 28 TECHNOLOGY E XCELLENCE Hello planning, it’s production here PRODUCTION FEEDBACK enables real-time production feedback; also called production data acquisition or PDA for short. PRODUC- TION FEEDBACK provides the machine oper- ator with an overview of all current production jobs and is connected directly to PLANNING BOARD. Everything at a glance The PRODUCTION COCKPIT is a simply structured dashboard that visualizes all pro- duction information – whether delivery reli- ability, order numbers or the status of orders including item, delay and progress. It can be individually configured. Always keep your manufacturing schedule up to date with PRODUCTION PLANNING & CONTROL. Christian Methe Managing Director of ISTOS GmbH More about PRODUCTION PLANNING & CONTROL: christian.methe@istos.com Tel.: +49 160 63 57 376 In our private daily lives, we gratefully make use of all the possibilities offered by digiti- zation to make our lives easier. For example, we allow Google Maps to guide us efficiently from A to B. Companies still often forgo digi- tal options in their manufacturing processes and use, for example, EXCEL or paper for PRODUCTION PLANNING. Approximately 90 % of companies have planning changes in the first shift. Why not take advantage of some kind of nav- igation to efficiently guide orders through production? Simply replace EXCEL and paper This is exactly what the cloud-based PRO- DUCTION PLANNING & CONTROL products do. Developed by ISTOS GmbH, a subsidiary of DMG MORI, the three coordinated modules strike a balance between delivery deadlines and efficiency. They offer the easiest entry into digitiza- tion, can be used immediately, are main- tenance-free, require no training and have been developed especially for small and medium-sized manufacturing companies. Digital planning board instead of EXCEL PLANNING BOARD is the intuitive tool for manual PRODUCTION PLANNING with assistance functions. The software is suita- ble for simply replacing EXCEL or paper and takes into consideration limited resources in respect of work stations, machines and employees

DMG MORI DIGITIZATION AMORTIZATION IN LESS THAN 6 MONTHS Joshua Hempel in the production department at Jörg Lintzen GmbH: Direct feedback on manufacturing from PRODUCTION FEEDBACK to the PLANNING BOARD. 4 steps to planning Setting up and using the cloud-based PRO- DUCTION PLANNING & CONTROL is simple: 1. Log in with the access data 2. Create / import master data, work stations, employees and items 3. Configure item work plans 4. Create the production orders » PRICES Up to 9 machines / work stations € 299 per month* € 3,588 per year Every additional machine / work stations € 35 per month* € 420 per year *per month / 12-month contract / yearly payment (in advance) Site optimization Nadine Martin from ISTOS in the production department at Jörg Lintzen GmbH with Joshua Hempel holding the “PLANNING BOARD”. PRODUCTION PLANNING & CONTROL had already paid for itself after 6 months and reduces planning effort by up to 80 %. Nadine Martin Director Business & Communication, ISTOS GmbH The complete video of the Jörg Lintzen GmbH customer story can be found at: https://youtu.be/EZ1wP-mF2Ao PLANNING, FEEDBACK, VISUALIZATION – 3 COORDINATED PRODUCTS PRODUCTION PLANNING PRODUCTION FEEDBACK PRODUCTION COCKPIT Planning tool for manual PRODUCTION PLANNING with assistance functions. Direct feedback to the PLANNING BOARD on the status of work stations and machines. Information from the PLANNING BOARD and PRODUCTION FEEDBACK at a glance. + Simply replace EXCEL + Production data acquisition + Individually configurable and paper + Planning according to limited capacities (PDA) and feedback + Short response times to changes dashboards + Visualization of productivity and delivery reliability Requirements: Browser – from Google Chrome 61.0 I Hardware: full HD display I permanent internet access TECHNOLOGY E XCELLENCE 29

DMG MORI DIGITIZATION PLANNING REDEFINED ENABLER OF SMALL AND MEDIUM-SIZED COMPANIES VOICES OF THE CUSTOMERS 60 CUSTOMERS IN 6 MONTHS PLANNING BOARD: Easy manual planning with assistance functions. + Simply replace EXCEL and paper + Planning with limited resources Determine lead times We can now precisely determine and transparently present our production lead times with PLANNING BOARD and PRODUCTION FEEDBACK. Scott Pardoe RICOH Improve utilization Thanks to PLANNING BOARD & PRODUCTION FEEDBACK, I was able to improve my capacity utilization by 20 %. My planning time has been reduced by 50 %. Hans Schacherbauer HS-ferinnotec GmbH https://youtu.be/efvNI4pU0iw 30 TECHNOLOGY E XCELLENCE Networked planning & production We were looking for a solution that would allow planning and production to communicate with each other in real time. PLANNING BOARD and PRODUCTION FEEDBACK are perfect for our requirements as a contract manufacturer. Chris Santelmann Santelmann- Zerspanungstechnik GmbH & Co. KG

HIGHLIGHTS + Noticeable optimization of utilization and delivery reliability in just a few weeks + 20 % improvement in the utilization of machines with bottlenecks + Can be used immediately and maintenance-free + For all your machinery + Test free of charge for 30 days DMG MORI DIGITIZATION PRODUCTION COCKPIT: All information relevant to production at a glance. + Individually configurable dashboards + Visualization of productivity and delivery reliability TEST FREE OF CHARGE FOR 30 DAYS PRODUCTION FEEDBACK: Real-time feedback from all machines in production. + Production data acquisition (PDA) and feedback + Rapid response to changes Recognize order peaks and distribute workload PRODUCTION PLANNING & CONTROL is the “single point of truth” for all my production -related information. It allows me to fill planning gaps efficiently and cope with order peaks by distributing the work. Carmelo Bonanno frabona – industrielle Fertigung von Metallwaren GmbH Simple and self-explanatory PLANNING BOARD and PRODUCTION FEEDBACK are self-explanatory. As the software is constantly evolving, we are able to continuously optimize our planning and production. Dominik Enners UKB – Uwe Krumm GmbH TECHNOLOGY E XCELLENCE 31

TULIP – PAPERLESS MANUFACTURING DIGITAL OPERATOR GUIDANCE ON MACHINE POWERED BY TULIP 1 TULIP ON THE MACHINE 2 TULIP NEXT TO THE MACHINE NEW Use of TULIP APPs on a machine at EBEL Werkzeugbau GmbH for order tracking during production. Digital operator guidance with interactive TULIP checklists in spindle assembly at DECKEL MAHO Pfronten. Paper continues to dominate production. Manufacturers use paper documents across the shop floor, from assembly instructions to quality checklists to reporting. However, paper comes with its own set of challenges. Manual data collection is time consuming and prone to error. Gaining any useful insights for continuous improvement initiatives or root cause analysis requires converting the data, leading to costs for collection, analysis, and reporting. TULIP, on the other hand, enables you to quickly create interactive APPs that replace paper documents in your processes, without any programming knowledge. Quickly and easily create interactive APPs for manufac- turing with TULIP’s web-based app editor. If you can build a presentation with PowerPoint, you can build a Tulip app. Run your Tulip APPs across different types of devices: PCs, tab- lets, mobile phones, and now from the lat- est CELOS version, also on your DMG MORI machine control panel. Create APPs to dig- itize work instructions and guide operators, collect and display production data in real time, display machine set up instructions, and much more. « Simply create customized APPs for the machine yourself, without any program- ming knowledge. Dr. Damir Hrnjadovic Managing Director DMG MORI Digital GmbH BUILD YOUR OWN APP! NEW: YOUR TULIP APPS ON THE MACHINE HIGHLIGHTS + No Code: Customized APPs from assembly to setup instructions + Easy access: Access to TULIP APPs directly on the machine on CELOS V6 + Templates: Adaptable templates for quality control, setup procedures and error and missing part reports APPLICATION AREAS + Process documentation + Quality data acquisition + Machine data acquisition + Setup instructions + Digital operator training + Tool management + Error and missing part reports + and much more 32 TECHNOLOGY E XCELLENCE

TULIP – PAPERLESS MANUFACTURING NEW: TULIP ON THE MACHINE DIGITAL OPERATOR GUIDANCE WITH YOUR OWN TULIP APPS ON YOUR DMG MORI MACHINE 1 MACHINE APPS: SETUP INSTRUCTIONS + Process reliability: Higher process reliability thanks to interactive, step-by-step instructions with photos, videos and drawings + Problem report: Simple feedback of frequently occurring problems with just a few clicks + Time recording: Automatic acquisition and analysis of setup times 2 MACHINE APPS: QUALITY DATA ACQUISITION + Analyzes: Automatic analysis of digital quality data with real-time insight into the processes + IoT connection: Integration of digital measuring equipment with TULIP APPs + IT interfaces: Pull / push data transfer to existing software systems such as CAQ systems 3 MACHINE APPS: TRAINING + Practical: Possibility of realistic training directly on the machine + Machine data: Integration of machine sensor data for training via the OPC UA interface + Machine feedback: Interactive feedback in the APP when process steps have not been correctly performed to progress and record the learning process 4 MACHINE APPS: TOOL MANAGEMENT + Transparency: Simple acquisition and analysis of tool status and condition on the machine + Provision of information: Fast access to information for tool calibration + Security: Documentation of defects and life cycles of tools and tracking TECHNOLOGY E XCELLENCE 33

CUSTOMER STORIES – TULIP TO PAPERLESS PRODUCTION WITH The transformation from analog, paper- based processes to paperless, digital production is the future of the shop floor. DMG MORI has worked with TULIP to enable digital transformation since 2019. Integrated into the CELOS world, TULIP allows users to efficiently put their own digital script into practice with- out any special programming knowledge. More efficient processes with digital APPs TULIP is a digital tool that makes it possible for manufacturing staff to quickly and easily create their own APPs for production–with- out any programming knowledge. These include, for example, digital test reports, interactive assembly instructions, and sys- tematic recording and analysis of rework and missing parts. DMG MORI – “Build your own APP” TULIP DMG MORI enables manufacturing engineers to digitize production processes step-by-step using their own TULIP APPs. DMG MORI has been using TULIP with great success since 2019. It is used today to dig- itize all shop floor processes, both on and alongside the machine tool. “Since October SPECIFIC APPS FOR OPERATORS BY OPERATORS 2019, our staff have already created over 80 TULIP APPs for our production, which are in daily use at more than 600 workstations,” summarizes Michael Horn, board member for production at DMG MORI. But it is not only DMG MORI that is convinced by the inno- vative and agile TULIP approach. Over 200 other companies worldwide already rely on TULIP to digitize their manufacturing pro- cesses using no code APPs, including many DMG MORI customers. ROCKINGER Agriculture GmbH – Digital process documentation with TULIP With a DMC 1450 V and TULIP, ROCKINGER Agriculture GmbH, a subsidiary of JOST, relies on a combination of modern manufacturing technology and digitization. ROCKINGER uses self-created TULIP APPs to assist the assembly of couplings, to provide paperless support for employees during the entire pro- cess and to systematically document key per- formance indicators. “With our TULIP APPs, we guide our employ- ees step-by-step throughout the entire assembly process, which increases reliability,” Thanks to TULIP, we can quickly create our own APPs and are no longer reliant on external IT providers. Markus Joos Plant Manager Andreas Lupold Hydrotechnik GmbH 34 TECHNOLOGY E XCELLENCE APP for paperless operator guidance created by Lupold Hydrotechnik themselves.

CUSTOMER STORIES – TULIP CELOS – DIGITAL FACTORY TULIP simplifies our path to paper- less manufacturing enormously. Peter Klein Managing Director Peter Josef Klein Feinmechanik GmbH says Production Manager Eike Jachmann. Managing Director Dirk Tadewaldt sum- marizes: “The digitization of our production using TULIP is a good example of how we can fulfil our orders more efficiently and, above all, with a focus on quality.” Peter Josef Klein Feinmechanik GmbH – Transparent quality data acquisition with TULIP “TULIP simplifies our path to paperless man- ufacturing enormously,” says Peter Klein of TULIP IS AS EASY AS POWERPOINT Peter Josef Klein Feinmechanik GmbH. Since December 2020, his company has been using TULIP to replace paper-based test reports with a digital APP. “The TULIP APP for quality data acquisition provides us with an overview of any rejects at all times.” Adhering to high quality standards is particularly important when it comes to manufacturing medical products. The APP for quality data acquisi- tion can be called up by the operator directly on the machine control panel on the latest version of CELOS, eliminating the need for paper lists. This saves time and labor costs. Hydraulik Nord Group – Interactive assembly instructions with TULIP Hydraulik Nord Group also opted for TULIP because of its simplicity and flexibility and will be using TULIP at all of the group's compa- nies in the future. “We will be adopting inter- active operator guidance provided by TULIP for the assembly of our hydraulic valves,” comments Markus Joos, Plant Manager of Andreas Lupold Hydrotechnik GmbH. How- ever his employees already have numerous other ideas for TULIP APPs – from a digital CIP board through to automated machine data acquisition. Andreas Lupold Hydro- technik GmbH is a part of the Hydraulik Nord Group and, with the help of TULIP, is currently adapting its assembly processes in order to achieve higher efficiency. “TULIP allows us to reliably guide our operators step by step through the entire manufacturing process,” says Markus Joos. In addition to the inter- active assembly instructions, digital torque wrenches and pick-by-light systems have been integrated with TULIP at every worksta- tion. “It is precisely this flexibility and open- ness of TULIP, which allows us to integrate into the existing IT landscape as well as to connect with IoT devices via open interfaces, that won us over to TULIP.” « A test station determines torques during assembly and the data is recorded in the TULIP APP for subsequent analysis. Our self-created TULIP APPs enable us to significantly reduce our assembly times and the number of rejects. Dirk Tadewaldt (middle), Managing Director Eike Jachmann (right), Production Manager and Denis Sarnow (left), Production Planning of ROCKINGER Agriculture GmbH TECHNOLOGY E XCELLENCE 35

DMG MORI PLUGIN TOOL NEW: PLUGIN TOOL BRING ORDER TO YOUR TOOL INVENTORY AVOID YOUR EVERYDAY PROBLEMS! + Downtimes due to missing tools in the machine + Frequent setups due to missing or incorrect tool sets + Unwanted diversity (the same tool from five suppliers) + Searching for required tools BOOST YOUR TRANSPARENCY AND SAVE COSTS! + Reduction in downtime due to missing tools + Reduction in setups due to optimized tool sets + Reduction in tool diversity + Reduction in search times due to overview of location and stocks GET STARTED RIGHT AWAY – NO INSTALLATION! + Cloud solution, can be used without installation + Simply register, log in and get started Tool management becomes a simple digital procedure with our PLUGIN Tool. It will save you time and money and increase efficiency on the shop floor. Torsten Böck CAD / CAM Systems Division Manager DMG MORI Software Solutions GmbH torsten.boeck@dmgmori.com 4 STEPS TO SIMPLE TOOL MANAGEMENT 1 RECORD 2 ASSEMBLE Quickly identify tool components via a barcode, QR code or data matrix code. Create complete tools with graphical guidance – including 2D representation. + Simply scan and avoid typing errors + Manually enter tool components + Creation of tool assemblies via web catalogs or manually + Automatic dimensioning of tool assemblies 36 TECHNOLOGY E XCELLENCE

TRY FREE OF CHARGE FOR 60 DAYS! Order your trial version with “PLUGIN TOOL” in the subject line at: orders.softwaresolutions@dmgmori.com DMG MORI PLUGIN TOOL DMG MORI PLUGIN TOOL OVERVIEW PROFESSIONAL TOOL MANAGEMENT The ideal solution for small and medium-sized companies. DMG MORI PLUGIN TOOL SCAN Management of tools based on components and tool assemblies with 2D view. Offer based on: + € 89 per month + 60 DAYS FREE OF CHARGE + DURATION: 12 MONTHS 3 h less searching time per week (3 h × 52 weeks × € 30 = € 4,680 saving) 3 STANDARDIZATION Minimize setup times using machine-specific tool sets. + Standardization of tools + Record the use of tool components 4 ANALYZE Transparent history of tool components based on various criteria such as tool assembly, machine, usage. + Simply configure your own criteria + Analysis logs according to type of tool / supplier TECHNOLOGY E XCELLENCE 37

AUTOMATION AUTOMATION PORTFOLIO WITH 13 PRODUCT LINES AND 53 PRODUCTS CHANGEOVER TIME TURNING Robo2Go G N I L D N A H E C E I P K R O W G N I L D N A H T E L L A P SR (WASINO) IMTR (NTX 1000) MILLING WH Cell 1 Robo2Go Milling NEW PH Cell PH Wheel 3 AWC (NMV / CMX V) RPS 2 PH 150 SPECIFIC TO THE MACHINE UNIVERSAL 38 TECHNOLOGY E XCELLENCE

AUTOMATION THE DRIVERLESS TRANSPORT SYSTEM AGV – AUTOMATED GUIDED VEHICLES DMG MORI always thinks one step ahead – collaborative and autonomous handling of work- pieces, pallets and tools with our AGV solutions. Cornelius Nöß Managing Director of DECKEL MAHO Pfronten GX / GX T MATRIS WH FLEX NEW WH-AGV LPP CPP SCALABLE (≤ 1 MACHINE) 1 DMP, CMX V, CMX U, DMU, DMU monoBLOCK, DMU eVo, LASERTEC 2 NHX, DMC H linear, monoBLOCK, duoBLOCK, Portal 3 DMC 65 monoBLOCK, DMU 65 H monoBLOCK PH-AGV TH-AGV NEW COMPLEXITY TECHNOLOGY E XCELLENCE 39

NEW – PH WHEEL WORLD PREMIERE 2021 PH WHEEL 125 WORKPIECES ON < 9 m2 Modular configuration: + Up to 5 wheels each with 25 workpieces + 7 sec. workpiece changeover With the patented wheel magazine, in 2013 DMG MORI launched onto the mar- ket a now long-established tool storage system, which has the notable features of space-saving design and extremely fast tool change. “It was a logical step to extend this technology to the handling of workpieces,” says Cornelius Nöß, Managing Director of DECKEL MAHO Pfronten, explaining the development of the new PH Wheel. The concept remains the same: “We adopted the magazine and the double gripper. The table has been designed so that it can accommodate the holders – with standard interfaces such as HSK100 or Capto C8.” Introduced for workpieces up to 50 kg, each PH Wheel offers space for 25 holders with a diameter of ø 150 mm. A total of five wheels is possible offering up to 125 holder positions. If holder diameter is ø 300 mm, twelve spaces per wheel are available. The height of the component is up to 400 mm. “The large number of workpieces in a footprint of less than 9 m2 makes the PH Wheel an unrivalled automation solution in its class,” says Cornelius Nöß. The same applies to the fast double gripper: “Holder changeover takes place in less than seven seconds.” « PH wheel available for: DMC 65 monoBLOCK DMU 65 H monoBLOCK 40 TECHNOLOGY E XCELLENCE

NEW – PH WHEEL The successful and patented wheel magazine technology has been further developed as a workpiece automation solution with a changeover time of less than 7 seconds. Cornelius Nöß Managing Director of DECKEL MAHO Pfronten COMPACT AND PRODUCTIVE! + Minimal space requirement, 25 workpieces per wheel – a total of 125 workpieces up to ø 150 mm in a footprint of less than 9 m2 + Workpieces up to ø 300 × 400 mm and 50 kg (12 workpieces per wheel) + Highly productive workpiece changeover in less than 7 seconds + Standard holder interfaces in the table: HSK100, Capto C8, Erowa ITS 148 consistent processes INDUSTRY SECTORS Complete holder changeover in less than 7 seconds by means of double a gripper from wheel magazine technology. TOOLING CUTTER HEAD Dimensions: ø 120 × 290 mm Material: tool steel TOOL AND MOLD MAKING ELECTRODE Dimensions: 120 × 120 × 110 mm Material: carbon GENERAL MECHANICAL ENGINEERING PELTON WATER TURBINE Dimensions: ø 240 × 50 mm Material: steel AUTOMOTIVE VALVE HOUSING Dimensions: 200 × 200 × 200 mm Material: steel HYDRAULICS / PNEUMATICS MEDICAL TECHNOLOGY CONTROL HOUSING Dimensions: 150 × 150 × 150 mm Material: aluminum LEG PROSTHETIC Dimensions: 290 × 130 × 120 mm Material: PE 500 TECHNOLOGY E XCELLENCE 41

CUSTOMER STORY – CONORM The unique automation solution of the DMU 200 Gantry with WH 210 workpiece handling system has increased our productivity by around 100 %. Anthony Chevallier Managing Director Conorm DMU 200 Gantry WITH WH 210 FLEXIBLE HANDLING OF WORKPIECES UP TO 2,000 × 1,350 mm HIGHLIGHTS + Handling of large workpieces up to 2,000 × 1,350 mm and 210 kg transfer weight (incl. gripper) with an additional space requirement of < 15 m2. + Significant reduction in idle times: Up to 95 % increase in productivity + Individual workpiece arrangement: Efficient chip management due to the inclined arrangement of the workpiece in the work area 42 TECHNOLOGY E XCELLENCE A vacuum-based gripping and clamping system makes the WH 210 a highly flexible workpiece handling system for metal sheet and plate processing. 100 % MORE PRODUCTIVITY THANKS TO WORKPIECE HANDLING WITH VACUUM TECHNOLOGY Conorm, a Jogam Group company located in Pierres, France, has been a supplier partner of machined components and assemblies to the aerospace and defense sectors for more than 20 years. Over 100 specialists guar- antee the reliable production of complex precision engineering components in small and medium size batches. To meet growing demand, Conorm relies among machines on rigid turning centers from the NLX and NTX series, 5-axis monoBLOCK machining centers and DMU eVo linear universal mill- ing machines as well as traveling column machines from the DMF series. As cost-ef- fectiveness in production is continually scru- tinized, the Jogam Group recently invested in a DMU 200 Gantry machine equipped with a WH 210 workpiece handling system. The intelligent automation solution has boosted productivity in plate machining by 100 %. teams High-precision machine tools and automation from a single source “As a manufacturing service provider in demanding industries such as the aero- space sector, we have to guarantee optimal processes and the highest level of quality in every phase of a project”, explains Anthony Chevallier, Managing Director at Conorm. This requires experienced that have a feeling for absolute precision and also manufacturing technologies that can achieve the tightest tolerances. “We have at last, after many years, found a partner in DMG MORI that delivers high-precision machine tools.” Anthony Chevallier is well aware that, despite the emphasis on quality, Conorm cannot afford to leave productivity out of the equation and adds: “We operate in extremely competitive sectors that demand short delivery times.” That is why the com- pany has installed four automation solutions in Pierres in recent years, including for pris- matic machining a DMU 65 monoBLOCK with

a PH 150 pallet handling system and a DMU 85 monoBLOCK in a palletized cell. Where turn- ing is concerned, there are an NLX 2500 | 700 and an NZX2000 STY3 equipped with Robo2Go automation. DMU 200 Gantry with WH 210: flexible handling of sheets weighing up to 120 kg Thanks to its impressive 2,250 × 2,000 mm table with a load capacity of 10,000 kg, the DMU 200 Gantry series is an ideal 5-axis simultaneous machining center for large workpieces – for example for aluminum plates with a thickness of more than 30 mm 100 % MORE OUTPUT THANKS TO AUTOMATED SETUP and a length of over 1,000 mm that Conorm machines on a regular basis. “We used to have to clamp these plates manually on an older machine, which was very time-consum- ing, and we also needed automatic handling of the workpieces”, recalls Anthony Chevallier. So DMG MORI faced the challenge of devel- oping a customized and extremely flexible solution. “We machine plates weighing up to 120 kg in different designs, which makes standardization of automation difficult.” Versatile gripping and clamping system using vacuum technology DMG MORI adapted the WH 210 workpiece handling system to the exacting require- ments of Conorm by using a vacuum-based gripping and clamping system. “The gripper has 132 suction cups that detect intelligently whether they are in contact with the plate or above an aperture. If this is the case they are automatically switched off”, explains Anthony Chevallier. The robot takes raw parts from one stack and deposits finished parts onto a sec- ond. “Both stacks are on pallets, facilitating easy loading and unloading of the WH 210.” 100 % more output thanks to automated setup Equally flexible is the design of the table that DMG MORI developed for the machining area of the DMU 200 Gantry. Depending on its shape, the plate base can be mounted using a 75 × 75 mm grid on an inclined fixture with a 1,200 × 1,400 mm clamping surface, which secures the component via a vacuum. “We have achieved a decisive improvement in setup times”, stresses Anthony Chevallier. It used to take us at least two hours to clamp and align just one plate. “Today we position a base within a few minutes and the system does everything else – and it does so over the entire contract period.” The result is a rise in the number of parts produced per shift from four formerly to between seven and eight now. The vacuum technology for gripping and clamping the heavy plates is unparalleled in this class of machine and automation. “The CUSTOMER STORY – CONORM result has won us over completely”, exclaims Anthony Chevallier enthusiastically. “We have increased our competitiveness enormously thanks to automatic handling of the parts and can now deploy our employees more effec- tively in other areas such as work preparation or quality assurance.” « CONORM FACTS + Founded over 20 years ago + More than 100 skilled staff + Production of component assemblies for the aerospace and defense sectors Conorm Rue de l'Europe 28130 Pierres, France www.conorm.fr AEROSPACE INTEGRAL PART MECHANICAL ENGINEERING AUTOMOTIVE – E-MOBILITY AUTOMOTIVE COOLING PLATE BATTERY BOX STRUCTURAL COMPONENT Dimensions: 1,750 × 200 × 300 mm Material: Aluminum Cycle time: 18 minutes Dimensions: 1,300 × 700 × 40 mm Material: Aluminum Cycle time: 31 minutes Dimensions: 1,650 × 900 × 110 mm Material: Aluminum Cycle time: 15 minutes Dimensions: 1,400 × 600 × 90 mm Material: CRP Cycle time: 4 minutes TECHNOLOGY E XCELLENCE 43

CUSTOMER STORY – OTTO HOFSTETTER AG The WH Top can accommodate 80 workpieces up to ø 10 × 350 mm and 30 kg in a footprint of less than 10 m2. CUSTOMIZED AUTOMATION SOLUTION FOR DIE AND MOLD MAKING “With our products, customers reduce con- sumption of energy, raw material and time, which in turn means lower production and maintenance costs”, says Stefan Zatti, Head of Sales and Marketing at OHAG. The demands placed on the quality of these products and their economical production is extremely high in view of the need to remain competi- tive in the long-term. OHAG has established efficient and productive manufacturing pro- cesses with machine tool technology from DMG MORI and the automation expertise of HEITEC. Founded in 1955, Otto Hofstetter AG (OHAG) from Uznach in Switzerland has become a global pioneer based on its specializa- tion in the design and production of dies for PET preforms, thin-walled packaging, tubes and flower pots and through constant development of new technologies. Tools for the production of PET preforms are the result of continuous progression and over 40 years of experience. OHAG uses modern machine tools from DMG MORI for produc- tion, including two CTX beta 1250 TC 4A turning machines automated by DMG MORI HEITEC with a WH Top workpiece handling system including rotary storage magazine. 44 TECHNOLOGY E XCELLENCE Thanks to automa- tion solutions from DMG MORI HEITEC, we have been able to reduce our production costs sustainably by over 45 %. Stefan Zatti (left) Head of Sales & Marketing Otto Hofstetter (right) Owner and Managing Director

Total decoupling of automation and turning center ensures complete access to the machine. CUSTOMER STORY – OTTO HOFSTETTER AG The joint venture DMG MORI HEITEC has set itself the task of meeting the special needs of customers. As not every production process has the same requirements, customization of a turning center is a great advantage. Two CTX beta 1250 TC 4A turning centers were upgraded for Otto Hofstetter AG with a WH Top workpiece handling system and a rotary magazine. The aim is to increase the autono- WH TOP: 80 WORKPIECES UP TO ø 100 × 350 mm AND 30 kg mous runtime of the machine tool. To achieve this, a two-level rotary magazine was inte- grated into the workpiece handling system. The WH Top thus has space for a total of 80 workpieces over 2 levels. Ergonomic loading and < 10 m2 footprint This space-saving automation solution (10 m2) combines several benefits. Loading of the workpiece magazines is carried out ergonomically via the lower level. Loading of the upper level is carried out automati- cally by the robot. The ability to completely decouple the turn-mill machine from the robot means the machine tool can be accessed at any time. Automatic loading and unloading during operation brings maximum cost efficiency, as it reduces idle times. The ingenious system ensures trouble-free production. However, on request a sample part can be taken from production at any time for quality control. Autonomous operation over 20 hours Depending on the cycle time, the automa- tion solution enables a significant increase in autonomous operation. In the case of a machining time of 15 minutes per workpiece, for example, it means around 20 hours of autonomous operation. “Thanks to the auto- mation solutions from DMG MORI HEITEC, we have been able to reduce our production costs by over 45 %”, says Otto Hofstetter, owner and Managing Director of OHAG. The higher productivity has a significant effect on profitability. With the automation of our pro- cesses DMG MORI HEITEC has increased our productivity significantly. This makes our operation faster, better and overall more cost-efficient. So the recent installation of a DMU 60 eVo with PH 15 Cell for milling operations was a logical consequence. CTX beta 1250 TC 4A WITH WH TOP 80 WORKPIECES UP TO 350 mm IN LENGTH < 10 m2 HIGHLIGHTS + Machine and automation from a single source + Free accessibility for the operator + Rotary table storage for 80 workpieces up to 350 mm in length + Max. storage capacity 2,000 kg + 6-axis robot with a load capacity of 45 kg OTTO HOFSTETTER FACTS « + Family-owned company founded in Uznach in Switzerland in 1955 + Development and production of injection molding tools + International leader in die and mold making for the PET and packaging sector Otto Hofstetter AG Zürcherstrasse 73 8730 Uznach, Switzerland www.otto-hofstetter.swiss TECHNOLOGY E XCELLENCE 45

CUSTOMER STORY – LOLL FEINMECHANIK GMBH We can produce our customers' demanding work- pieces even better and faster with the DMU 60 eVo including PH Cell pallet handling. Jens Loll Managing Director Loll Feinmechanik GmbH QUALITY WITH PASSION In 2021, Loll Feinmechanik GmbH will cel- ebrate its 75th anniversary and successful development. Located in Tornesch near Hamburg, the manufacturing service pro- vider with its 210 employees epitomizes the highest professional competence and an absolute dedication to quality. The machin- ing specialist produces components and complete assemblies for demanding cus- tomers from the medical, semiconductor, oil & gas and aerospace sectors on 62 machine tools, 34 of which are from DMG MORI. Automated equipment such as three NMV 3000 DCGs with an AWC 34-pallet handling system enables highly efficient production. The newest model is the recently installed DMU 60 eVo with a PH CELL pallet handing system. Loll Feinmechanik conveys a sense of quality during training, securing its next generation of skilled staff. Competitive thanks to flexibility combined with maximum and consistent quality As a manufacturing service provider in qual- ity-oriented sectors, Loll Feinmechanik must always be able to respond flexibly while at Loll Feinmechanik uses three 5-axis NMV 3000 machining centers each equipped with a 34-station AWC 34 pallet handling system for the flexible production of one-offs and small batches. 46 TECHNOLOGY E XCELLENCE the same time meet the high quality require- ments of its customers. “This approach ensures our long-term competitiveness in our diverse range of industries”, says Managing Director Jens Loll. He continuously adapts the company’s range of services in line with new developments. Orders from the ever-ex- panding semiconductor sector, where parts require time-consuming cleaning, is just one recent example of this. Jens Loll goes on to tell us: “Depending on what customers want, we are able to map the complete value-added process, from development through produc- tion to complete component assembly includ- ing the electronics.” Innovative manufacturing technology starts during training The passion for precision and quality at Loll Feinmechanik starts early on during train- ing, which underscores its apprentice ratio of around 14 %. The next generation of experts get to know the entire machine portfolio, from the FP 4 M Special Edition for basic training in conventional milling through to high-end machines from DMG MORI in the various departments. “This ensures our trainees quickly become acquainted with very advanced production technology”, explains Klaus-Peter Andersen, Head of Training at Loll Feinmechanik. The motivation of its trainees is also important for Jens Loll: “The person counts more during job interviews than good grades or CVs.” Maximum flexibility thanks to automated small batch production Where production is concerned, Jens Loll places great value on innovative and advanced technology. In particular, the 34 DMG MORI machining centers are a striking example. There are twelve 5-axis DMU eVo

CUSTOMER STORY – LOLL FEINMECHANIK GMBH Loll Feinmechanik uses 34 DMG MORI machining centers, including twelve 5-axis DMU eVo models. models currently in operation, one of which is equipped with a robot. “The solution is ideal for batch sizes over 20 pieces”, says Jens Loll, describing the use of the automation. Loll Feinmechanik uses another automation solu- tion for the production of one-offs and small batches, namely the AWC 34 pallet handling system. Three NMV 3000 DCG 5-axis verti- cal machining centers are equipped with this. The core of our small-batch production are three NMV 3000 DCG centers, which thanks to the 34-station AWC pallet storage system, are ideally designed for automated one-off and small-batch production. Automated one-off production with the PH Cell A DMU 60 eVo with PH Cell was recently installed for smaller volumes. The bene- fits of the modular pallet handling system are obvious to the managing director: “The automation solution enables the autonomous and flexible production of often complex parts, even in small batches or as one-offs.” These components include ever more demand- ing precision workpieces such as hydraulic blocks and flow diverters for the oil & gas industry or workpieces for the semiconduc- tor sector. “These are challenges that we are happy to accept.” Although Loll Feinmechanik is compara- tively well positioned following several very successful business years, it nevertheless keeps a close eye on the current situation. “I am optimistic that we will soon be able to compensate for the economic decline during 2020”, believes Jens Loll. So he intends to make new investments as soon as possible – in both production technology as well as the training of future generations: “This will cre- ate the basis for further growth.” PH Cell MODULAR HANDLING FOR UP TO 40 PALLETS HIGHLIGHTS + Impressive ergonomics and accessibility to the work area thanks to side loading « + Subsequent expansion with a LOLL FEINMECHANIK FACTS + Founded in Tornesch near Hamburg in 1946 + 210 employees + Contract manufacturing of complex workpieces and assemblies for the medical, semiconductor, oil & gas and aerospace sectors Loll Feinmechanik GmbH Borstelweg 14 – 16 25436 Tornesch, Germany www.loll-feinmechanik.de second shelf module + Upgrade possible with pre-installed machine interface + Short commissioning time due to defined interface and modular design + For 18 machine types – CMX 600 / 800 / 1100 V – DMC 650 / 850 V – DMU 65 H monoBLOCK – CMX 50 / 70 U – DMU 50 3rd Generation – DMU 65 / 75 / 85 / 95 monoBLOCK – DMU 40 / 60 / 80 eVo – DMF 200 | 8 – DMU 80 / 90 P duoBLOCK NUMBER OF PALLETS (2 × SHELF) Pallets Size 500 × 500 mm 400 × 400 mm 320 × 320 mm Workpiece height 500 mm # 9 (18) # 12 (24) # 15 (30) 300 mm # 12 (24) # 16 (32) # 20 (40) TECHNOLOGY E XCELLENCE 47

DMG MORI STANDARD AUTOMATION UNIVERSAL AUTOMATION SOLUTIONS PH 150 – THE UNIVERSAL PALLET HANDLING SYSTEM FROM DMG MORI NEW CMX U series NEW DMC V series DMU 50 3rd Generation NEW DMU 65 / 75 monoBLOCK NEW CMX V series DMU eVo series + Control directly via the machine control + High variability of available configurations from 24 round pallets of ø 148 mm to four pallets measuring 500 × 500 mm + Up to 150 kg workpiece weight as standard (optionally 250 kg) + Ability to prioritize orders + EROWA clamping system as standard, optionally SCHUNK + High repeatability for workholding (< 0.002 mm for the EROWA UPC-P chuck) + Optimal access to machine and automation 48 TECHNOLOGY E XCELLENCE

DMG MORI STANDARD AUTOMATION Robo2Go – FLEXIBLE AUTOMATION EASILY PROGRAMMED NZX DMC V CTX 4A CTX beta TC / TC 4A NTX DMU 50 DMU eVo Retrofittable! Connection possible to existing machines that already have an integrated automation interface CLX TC NLX CTX CLX ONE APP FOR STANDARDIZED CONTROL OF ALL Robo2Go VARIANTS + Conversational programming without robot knowledge + Programming window for workpiece teaching in < 15 min Robo2Go + Rapid changeover from chuck to shaft part storage + Shafts ø 25 – 1,150 mm, chuck parts ø 25 – 170 mm + Load capacity 10, 20 and 35 kg + Stacking magazine Robo2Go Vision + Robust 3D recognition, ideal for multi-job functionality + Supply and removal of raw and finished parts on pallets + Cylindrical chuck parts of ø 25 – 175 mm and 20 – 250 mm long stacking magazine Robo2Go MILLING + Flexible gripper system for workpieces up to 20 kg and 220 × 220 × 220 mm + Workpiece capacity up to 500 kg TECHNOLOGY E XCELLENCE 49

CUSTOMER STORY – UNTERSCHÜTZ SONDERMASCHINENBAU GMBH INTO A NEW ERA WITH AUTOMATED COMPLETE MACHINING Unterschütz Sondermaschinen GmbH from Hettstedt in Saxony-Anhalt evolved from a three-man engineering firm in 1995 and has since established itself as a competent partner for the development and production of highly automated extrusion lines. The systems mostly produce aluminum profiles used in countless industries, from general mechanical engineering through automotive and aerospace to interior design. Since 2019, metalcutting in Hettstedt has been updated with the addition of seven modern machining centers from DMG MORI. From the outset, there has been a focus on efficient auto- mation solutions such as the Robo2Go and the PH 150 pallet handling system. … that is tailored to the requirements of our customers”, explains Philipp Unterschütz. The authorized signatory and project engineer, who is set to lead the company founded by his father Uwe Philipp Unterschütz and grandfa- ther Wolfgang Jopp into the next generation, has ambitious goals. “If we are to remain productive and competitive, we must expand “EVERY ONE OF OUR MACHINES IS UNIQUE ... our production and steadily modernize.” This is the only way that Unterschütz can reliably realize the extensive projects of customers from all over the world. It can take anything up to a year from the development phase to the delivery of an extrusion press, depend- ing on the size and complexity of a project. If several orders are running at the same time, the company relies on efficient processes, as Philipp Unterschütz stresses: “That is why we focused on complete machining and automated production when purchasing new machine tools – a new era for us.” We achieve higher quality thanks to automated complete machining and digitization from a single source and make ourselves more independent from supplier chains. Philipp Unterschütz Authorized representative and project engineer Unterschütz Sondermaschinenbau GmbH 50 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – UNTERSCHÜTZ SONDERMASCHINENBAU GMBH The PH 150 on the CMX 70 U enables automated machining of small batches and one-offs with needs-based prioritization. Automated 6-sided complete machining on the CTX beta 1250 TC reduces the machining time for the workpieces to 1.5 hours, a reduction of up to 80 %. Robo2Go – Flexible use on different machines within 30 min. In 2019, DMG MORI installed the first of two CTX beta 1250 TC turning machines with Robo2Go automation. “The flexibility of the robot especially for small and medium size batches impressed us. If necessary we can move it to the second CTX beta 1250 TC with bar feeder within just half an hour.” So both turn-mill centers are currently completely autonomous; while one machines bar mate- rial, the other machines chuck parts. PH 150 – Flexible automation for one-offs and small batches Unterschütz installed a 5-axis CMX 70 U to ensure the flexible but nevertheless auto- mated milling of one-offs and small batches. Its B-axis has a swivel range of −5° to 110°. Having a diameter of 630 mm, the table is designed for heavy components weighing up to 200 kg. An FEM-optimized design and roller guideways ensure maximum rigidity and a stable machining process, while the linear scales provided as standard equipment guarantee precision. In addition, the CMX U machines are available with the option of an inlineMASTER spindle including 36-month warranty. The PH 150 pallet handling sys- tem enables needs-based prioritization of orders and setting up of the ten pallets while machining is in progress. The automation is designed for up to 24 pallets. “A zero-point clamping system ensures high repeatability”, adds Philipp Unterschütz. “Another plus point is that the automation is controlled directly via the machine, without any additional con- trol.” A tool magazine with 60 stations also ensures minimum machine downtime. Employee training for maximum productivity To ensure immediate start of production, the employees responsible – who were involved in the selection of the machine from the very outset – were trained at the DMG MORI Academy. It was seen as a necessary step by Philipp Unterschütz: “Exploiting the potential of the efficient machines to the full requires the necessary knowhow, so initial training with aid of DMG MORI instructors was a log- ical step.” The team reaps the benefit of this knowledge with every new purchase. In-house production for higher productivity and secure supply chains Higher productivity and better quality of the parts are decisive factors for Unterschütz when investing in modern production and automation systems. “This also makes us independent of suppliers”, says Philipp Unter- schütz. The impact of Corona showed him and his customers just how quickly the supply of parts can collapse. “This made many people rethink and return to production in their home country.” In addition to all the economic ben- efits, Philipp Unterschütz also sees advan- tages for his employees: “They have far more time now for more varied and interesting tasks such as programming, quality assur- ance and process optimization.” This makes it easy to ensure staff supports innovative new acquisitions. Digitization with PRODUCTION PLANNING The new era in which Unterschütz started the modernization of its machinery also means looking further ahead for Philipp Unterschütz: “Time does not stand still and nor do our machines any more thanks to automation. Our next step will be the progressive digiti- zation of our production to enable even better planning of the increasing number of orders.” And he has already found an attractive solu- tion at DMG MORI to accomplish this. “The PRODUCTION PLANNING software from DMG MORI can further optimize our entire processes in future.” « UNTERSCHÜTZ SONDER- MASCHINENBAU FACTS + Founded as an engineering firm in Hettstedt (Germany / Saxony-Anhalt) in 1995 + 80 employees at its headquarters in Hettstedt, 30 employees in Sangerhausen + Development and production of highly automated extrusion press lines including run-out systems, furnace technology and pack- aging systems, in particular for aluminum profiles Unterschütz Sondermaschinenbau GmbH Parkstraße 18 06333 Hettstedt, Germany www.unterschuetz.com TECHNOLOGY E XCELLENCE 51

CUSTOMER STORY – A-M-Z ANDREAS MEIER ZERSPANUNGSTECHNIK In March 2020, a-m-z installed a CTX beta 1250 TC with Robo2Go Vision from DMG MORI. Thanks to the APP, no special robotic programming knowledge needed for setting up the Robo2Go Vision. AUTONOMOUS MANUFACTURING FOR 24 HOURS Good utilization of the Robo2Go Vision meant the automation paid for itself in less than 12 months. Andreas Meier (right) Founder and Managing Director Max Garwisch (left) Quality Manager a-m-z Zerspanungstechnik a-m-z Andreas Meier Zerspanungstechnik from Bad Oeynhausen specializes in pre- cision machining of stainless steel and cast iron parts for many different sectors. The offer ranges from initial consultation to sophisticated machining and assembly. Founded 25 years ago, the manufacturing service provider has eight employees and two trainees. For around 20 years its pro- duction has been underpinned by DMG MORI machines, including a DMU 70, a DMC 1150 V and several CTX models. The latest acqui- sition is a CTX beta 1250 TC for 6-sided complete machining. The highlight here is the Robo2Go Vision, with which a-m-z pro- duces small and medium size batches fully automatically. “Our aim is to machine sophisticated compo- nents with consistent quality and at competi- tive prices”; is how Andreas Meier, the owner of a-m-z, explains the daily challenge. “Stain- less steel and cast iron are materials that demand a lot from machines and tools.” One recurring order is the production of a tube sheet for a heat exchanger: “A large number of bores have to be drilled with maximum precision on the front and rear faces.” CTX beta 1250 TC: Boost in capacity thanks to 6-sided complete machining Originally, the plate was produced on a CTX turning machine and then drilled on a machining center. Since March 2020, a-m-z has adopted complete machining. “With the CTX beta 1250 TC we can first drill the front face of the workpiece and then use the coun- ter-spindle to machine the rear face.” This alone brings a significant boost in manufac- turing capacity for a-m-z. “Throughput time for the part is minimized and at the same time we increase the availability of other machines that formerly had to be integrated into the process.” Where quality is concerned, Andreas is more than satisfied: “The milling and boring performance of the spindle is in no way inferior to that of the machining centers.” DMG MORI has equipped the CTX beta 1250 TC with a compactMASTER turning-milling spindle with 12,000 rpm, 22 kW and 120 Nm. 20,000 rpm is available as an option. 52 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – A-M-Z ANDREAS MEIER ZERSPANUNGSTECHNIK 1. + 2. The Robo2Go Vision is equipped with a camera for workpiece recognition. This means that parts can be loaded onto and removed from standard pallets. a-m-z mainly produces stainless steel and cast iron workpieces, including components for heat exchangers. 1 2 Robo2Go APP – operation without robotic knowledge One characteristic of the Robo2Go is its ease of use. It can be set up without any special robot knowledge. Max Garwisch, Quality Manager, was able to set up the automation solution after just a short training period: “Preparing a completely new job, including setting up the machine, takes about four hours. After that the machine and Robo2Go Vision operate for 24 hours completely auton- omously. Thanks to the APP there is no need for any time-consuming teaching of the robot.” Andreas Meier goes on to tell us that good utilization of the robot automation is essen- tial: “It then more or less pays for the invest- ment itself.” « Robo2Go Vision: Component recognition by camera Complete machining was one of two key process optimizations when a-m-z installed the CTX beta 1250 TC together with Robo2Go Vision. The latest development of the popu- WORKPIECE LOADING DIRECTLY FROM THE PALLET lar robot automation for turning centers is equipped with a camera that recognizes the position of raw material on a standard pallet so that the robot can grip workpieces securely and transfer them to the machine. “In con- trast to the Robo2Go with a magazine, we can use the Robo2Go Vision for autonomous han- dling of larger batch sizes comprising work- pieces weighing up to 25 kg”, says Andreas Meier. This means 72 components in the case of tube sheets. “We can stack them in three layers of 24 parts each.” A-M-Z ANDREAS MEIER ZERSPANUNGSTECHNIK FACTS + a-m-z Andreas Meier Zerspanungstechnik was founded in Bad Oeynhausen (Germany) in 1996 + Manufacturing service provider for precision machining of stainless steel and cast iron components + High-tech machinery for turning, milling and drilling a-m-z Andreas Meier Zerspanungstechnik Mindener Str. 29 32547 Bad Oeynhausen, Germany www.a-m-z.net TECHNOLOGY E XCELLENCE 53

CUSTOMER STORY – BURGHARDT ZERSPANUNGS GMBH & CO. KG Automated manufac- turing solutions from DMG MORI enable sustainable production. Tanja Siebert, Managing Director Nico Siebert, Production Manager Burghardt Zerspanungs GmbH & Co. KG Since 1974, Burghardt Zerspanung from Meinhard-Jestädt in Hessen has embodied what characterizes a reliable contract man- ufacturer in metal machining: manufactur- ing expertise in a wide range of services, absolute quality awareness and adherence to deadlines. A team of almost 30 supports customers from mechanical engineering, the packaging industry and the public trans- port sector, from optimization of the man- ufacturing processes to diverse machining operations and on to grinding, honing and welding. Burghardt has relied on machine tools from DMG MORI since 2004. Today its shop floor boasts ten CNC machines, includ- ing an automated system consisting of two NHX 5000 machines, one NHX 5500 and a 40-station linear pallet pool. “Our aim is to deliver complex workpieces with demanding quality requirements on schedule”, is how Tanja Siebert describes the customer-oriented philosophy of Burghardt Zerspanung. The second-generation manag- ing partner practically grew up in her parent’s company, studied mechanical engineering and now continues the success story. The third generation follows with her son Nico Siebert, whose career followed the same path and who now supports her as produc- tion manager. He knows that this continuity is valued in particular by many long-standing customers: “This creates a trusting coopera- tion with efficient decision-making. The same applies to the cooperation with DMG MORI.” Reliable and accurate for 15 years Burghardt also ensures progression through the modernization of the machines on its shop floor. “In order to remain competitive, we continuously review and optimize our pro- TWO NHX 5000 MACHINES, ONE NHX 5500 AND AN LPP FOR 40 PALLETS cesses”, explains Tanja Siebert. That is why the company has achieved a high level of vertical integration that includes welding and honing. First and foremost it is important to utilize the latest manufacturing technologies: “Even the very first machine from DMG MORI, an NL 2500, convinced us in terms of quality.” The model from 2004 is still operating reliably and accurately. “We recently even retrofitted robot automation.” Step 1 – Two NHX 5000 with a 24-pallet LPP In 2016, Burghardt made a major leap in investment in horizontal milling – again with DMG MORI. The task was to automate two NHX 5000 machines with a linear pal- let pool (LPP). Nico Siebert: “At that time, the pallet handling system had 24 pal- lets and two setup stations that enabled extremely flexible and automated produc- tion of smaller batches.” The setup times on both machining centers were reduced to a minimum thanks to the tool magazine with 240 stations. “As our work is highly standardized, we have 200 tools perma- nently in the machine.” Machine utilization is correspondingly high. » TECHNOLOGY E XCELLENCE 55

CUSTOMER STORY – BURGHARDT ZERSPANUNGS GMBH & CO. KG Step 2 – Expansion of the LPP within a week The installation of the LPP soon proved to be absolutely the right decision. “The many different types of workpieces that we could suddenly produce automatically and highly efficiently was overwhelming,” recalls Nico Siebert. So convincing, in fact, that an exten- sion to the system followed in 2019. In addi- tion to an extra 16 pallet stations, DMG MORI expanded the entire system to include an NHX 5500 and a third setup station. The LPP now has space for 40 pallets. “What impressed us most was the rapid installation: we were completely operational again after just one week – and with increased capacity.” NHX 5500 with powerMASTER spindle for heavy-duty machining The reason Burghardt decided on an NHX 5500 as the third machine was due to its per- formance, as Nico Siebert tells us: “With the HSK-A100 powerMASTER spindle (the NHX 5000 has a HSK-A63 speedMASTER spin- dle), the new model is ideal for heavy duty machining applications. As the pallets are the same, we can now machine workpieces auto- matically on both machine types.” You don’t often see side milling cutters with diameters over 250 mm in use in subcontract machining. NHX 5500: powerMASTER- SPINDLE WITH OVER 800 Nm “More than 800 Nm of torque delivered by the standard spindle in the NHX 5500 brings us even more flexibility.” This flexibility is also reflected in the wide variety of workpieces. Burghardt has produced over 3,000 different parts on the NHX machining centers since the LPP was installed. MCC-LPS EFFICIENT AND INTUITIVE CELL CONTROL SOFTWARE HIGHLIGHTS + Material inventory: overview and planning, incl. raw material and finished parts documentation + Tool management: incl. all tools and checklists + Fixtures: overview, planning and documentation + 32 clamping faces on towers per pallet for multiple workpieces + Prioritizing of orders on the system or PC Thanks to the powerMASTER spindle with its more than 800 Nm of torque, Burghardt Zerspanung can easily use side milling cutters of 250 mm diameter. 56 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – BURGHARDT ZERSPANUNGS GMBH & CO. KG After its expansion, the LPP at Burghardt Zerspanung is now equipped with two NHX 5000 machines, an NHX 5500 and 40 pallet stations. The automation is controlled by the MCC-LPS cell control, either on the system or from the office. MCC-LPS: Intelligent and needs-based control of the LPP The LPP is operated via the MCC-LPS cell control from DMG MORI. The status of the entire system may be viewed on a screen. The user-friendly interface displays pallet information, machine status and the history of the system and pallet transfers. “We can vary the sequence of orders in the LPP as required on both the system and on the office PC”, explains Tanja Siebert. The cell controller can even create up to 32 clamping surfaces per pallet. “So we can, for example process multiple workpieces on towers.” Strengthened for the future Recurring orders for the public transport sector mean that Burghardt has coped well in the current situation. Tanja Siebert looks ahead optimistically: “After the investments of previous years, we can go forward in a stronger position and intend to further mod- ernize our turning productivity.” Automated manufacturing solutions from DMG MORI will be considered again. « BURGHARDT ZERSPANUNGS FACTS + Founded in Meinhard-Jestädt in 1974 + 28 skilled workers + Manufacturing service provider for mechanical engineering, the packaging industry and public transport Burghardt Zerspanungs GmbH & Co. KG Am Milchberg 18 37276 Meinhard-Jestädt Germany www.burghardt-zerspanung.de NHX 5500 807 Nm powerMASTER SPINDLE WITH 36-MONTH WARRANTY HIGHLIGHTS + 500 × 500 mm pallet size + Workpieces up to ø 800 × 1,100 mm and weighing 1,000 kg + 100 rpm direct drive table + Maximum rigidity thanks to massive machine bed and 3-point support + CELOS with MAPPS or SIEMENS TECHNOLOGY E XCELLENCE 57

CUSTOMER STORY – HYDAC INTERNATIONAL GMBH 33 m 5.2 m 8.5 m AUTOMATION SOLUTION WITH 4,000 TOOLS IN ONE CENTRAL MAGAZINE AND 48 PALLET POSITIONS With more than 9,000 employees and 50 subsidiaries worldwide, HYDAC INTERNA- TIONAL GmbH has been an expert partner in the fields of fluid engineering, energy technology, machine tool construction and agriculture since 1963. HYDAC components and systems have been used in all areas of industrial and mobile hydraulics. The com- pany offers its customers a wide range of products and all services associated with fluid engineering. HYDAC ensures its own product quality and profitability with mod- ern manufacturing equipment, expanded in 2020 by a highly automated manufacturing system from DMG MORI. This includes six NHX 4000 horizontal machining centers, a pallet pool system with 48 pallets and a cen- tral tool storage system for up to 4,000 tools. “The properties of lubricants greatly affect the functionality of mechanical components,” explains Christof Romp, Head of HYDAC's Production Technology division. That is why special attention needs to be paid to fluid as a design element. “Application-specific solu- tions for hydraulic and lubrication systems have been our area of expertise for a long time.” HYDAC concentrates its longstand- ing know-how in this area in the Fluid Care Center at its headquarters in Sulzbach. The research and development center, which is unique in the world, is equipped with the most modern laboratory and test equipment for every conceivable filter performance test and fluid analysis, which means that almost every application can be simulated. “Close cooperation with research institutions and universities characterizes our high level of innovation,” says Christof Romp. This has already resulted in many HYDAC patents. Highly automated production system from a single source HYDAC relies on modern manufacturing technology such as DMG MORI machine 58 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – HYDAC INTERNATIONAL GMBH The six NHX 4000s with storage for 48 pallets form an automated system more than 33 m wide. A tool magazine with up to 4,000 pockets has also been integrated into the system. tools to ensure it can economically produce innovative and often bespoke solutions, which are frequently turnkey hydraulic control and drive systems. “Above all, it is the focus on automated system solutions that makes DMG MORI – which can supply everything from a single source – the perfect partner LPP – AUTOMATED MACHINING OF 3,000 DIFFERENT WORKPIECES for us,” maintains Christof Romp . This is why HYDAC has put its trust in the machine tool manufacturer for its latest project of design- ing a new automation solution for manufac- turing hydraulic manifolds. Specifically, this includes automated machining of hydraulic components for mobile and stationary appli- cations. “The range of parts comprises more than 3,000 different workpieces in a variety of batch sizes.” LPP with 48 pallets and central tool storage system with 4,000 pockets The highly automated cell operates six NHX 4000 horizontal machining centers via a pallet pool system with 48 pallets. The LPS 4 host computer, which controls the entire system and manages information on orders, status and tools, offers a bi-directional interface to HYDAC’s ERP system. The highlight of the system is centralized storage for up to 4,000 tools. Christof Romp explains the rationale for this large size: “On the one hand, the diversity of our parts requires numerous tools, while on the other, tool wear can be very high in some cases due to the tough materials that are machined.” » In addition to other features, the new manufacturing system ensures automated machining of over 3,000 dif- ferent workpieces. Thanks to networking to our ERP and higher level tool management system, we always have a complete picture of the pro- duction situation. This allows us to intervene at any time, which applies to machining as well as the provision of tools. Christof Romp Head of Production Technology HYDAC Produktionstechnik TECHNOLOGY E XCELLENCE 59

CUSTOMER STORY – HYDAC INTERNATIONAL GMBH TURNKEY AUTOMATION COMBINED PALLET AND TOOL HANDLING HIGHLIGHTS + Six NHX 4000 machines are linked by an LPP linear pallet storage system with 48 pallet locations + Five setup stations, including two robotic stations for fully autonomous loading + Integration of a central tool storage system (CTS) for up to 4,000 additional tools + Host computer LPS 4 for overall control of machines, pallets and tool automation, incl. interfaces to ERP and tool management systems 60 TECHNOLOGY E XCELLENCE Integration into existing tool management system DMG MORI was tasked with integrating this tool storage, consisting of an additional ten elements for 400 tools each, into the cus- tomer’s central tool management system. “This was achieved using tool control soft- ware especially developed by DMG MORI,” recalls Christof Romp. The finished version of the tool storage system includes a loading station for up to 60 tools via which the tools are ergonomically loaded into and unloaded from the central storage. From there a robot distributes the tools to the central storage area and to the machines. These each have a magazine with an additional 120 tool pockets. In addition, the robots use a blowing unit to clean all tools returning to the central tool area. The tools themselves are stored and handled in containers that protect against contamination and provide the option of stor- ing a wide range of tool holders in the same tool system as required. Vision camera: Reliable tool handling and fully automated referencing “The tool robot is also equipped with a vision camera, which checks whether space is available prior to picking up and returning a tool. Moreover, the camera enables auto- VISION CAMERA: REFERENCING OF 4,000 TOOL POCKETS REDUCED FROM 14 DAYS TO 1 DAY mated, faster referencing of the tool storage system,” says Christof Romp, referring to the intelligent technology. It takes less than a day to teach the robot to memorize the whole tool store. Without the patented camera technol- ogy, this would take around five minutes per tool, which would mean a total of up to 14

CUSTOMER STORY – HYDAC INTERNATIONAL GMBH Due to the good coopera- tion with DMG MORI during this project, we will com- mission another identical system in China this year. Christof Romp Head of Production Technology HYDAC Produktionstechnik HYDAC INTERNATIONAL FACTS + Expert partner in the area of industrial and mobile hydraulics since 1963 + Headquarters in Sulzbach, over 9,000 employees in 50 subsidiaries worldwide + HYDAC Fluid Care Center, globally unique research and development center for filter performance test and fluid analysis HYDAC INTERNATIONAL GmbH Industriestraße 66280 Sulzbach / Saar, Germany www.hydac.com The central tool storage area offers space for up to 4,000 additional tools. Setting of tools is carried out via a tool setting station (TSS) with a maximum capacity of 60 tools. Here the tools are identified by a DMC reader and fully automatically loaded and unloaded into the system along with the associated data. days in 3-shift operation. Overall, the camera provides precise placement of tools anywhere in the system. Automated setup directly at the pallet Machining of the hydraulic components is carried out on tombstones, on which com- ponents are clamped at five setup stations – three manually operated, two robotic. The latter take raw material from a separate storage area and carry out the workhold- ing increases our capacity and gives the operator more time for other tasks,” says Christof Romp , fully automatically. “This evaluating the benefit. Automated manufac- turing combined with intelligent tool man- agement is the perfect solution for HYDAC. “Tasks that used to increase idle times now take place during machining, which is how we will remain competitive long-term. An identical system will start operation at our plant in China this year.” « Metalworking ﬂ uids from the specialist For all materials. For all processing methods. For signiﬁ cant cost savings. www.fuchs.com/de/en TECHNOLOGY E XCELLENCE 61

AGV – COLLABORATIVE AUTOMATION COLLABORATIVE AGV HIGHLY FLEXIBLE FOR EVERY APPLICATION CTS: central tool storage system PH-AGV: Automated pallet handling TH-AGV: Automated tool handling MCC-LPS: Multi cell controller (available from Q3 2021) MODULAR CONCEPT WITH UNRESTRICTED LAYOUT DESIGN + Automated guided vehicle systems without guide rails or tracks + Collaborative: humans and machine in one system + Navigation by means of multiple lasers and cameras + Suitable for all types of industrial floor AUTOMATED, AUTONOMOUS AND ADAPTIVE WORKPIECE HANDLING – WH-AGV + 3D Vision sensor for workpiece recognition + Workpieces up to ø 150 × 120 mm × 5 kg + Compact design (700 × 900 mm) + Laser sensor 150 mm m m 0 2 1 5 kg 62 TECHNOLOGY E XCELLENCE PALLET HANDLING – PH-AGV + Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm + Workpieces up to 5,000 kg and ø 1,600 mm + Laser navigation 1,600 mm m m 5 7 6 , 1 5,000 kg

CENTRAL PALLET STORAGE: Unrestricted design of the layout and full machine accessibility through decoupling the machine from the pallet storage WH-AGV: Automated workpiece handling TOOL HANDLING – TH-AGV + Automated transport of 16 tools (2× 8 sets) between the CTS (central tool storage system) and the machine + 480 kg total load on the transport unit AGV – COLLABORATIVE AUTOMATION FACTORY SIMULATION + Virtual imaging of the entire factory + Representation of all processes in a virtual simulation for determining the degree of utilization + Influencing factors of the simulation: – setup times, machining times – number of AGVs, machines, setup stations – size of the workpiece and tool storage – strategy of the multi cell controller – distance traveled, AGV speed – etc. DMG MORI CONTROL COMPUTER – MULTI CELL CONTROLLER + Management of any DMG MORI cell, e. g. workpiece, tools and peripherals + Job and order management + Process and status monitoring + Trace every workpiece + Communication with ERP, MES or another customer system + Standardized UI & UX + Available from Q3 / 2021 TOOL LOADING STATION + Transfer station on the CTS and on the machine for batch setup of 8 tools + Tools up to 50 kg and 650 mm in length TECHNOLOGY E XCELLENCE 63

DMG MORI MEDICAL EXCELLENCE CENTER SOLUTION PROVIDER FOR MEDICAL TECHNOLOGY + Interdisciplinary teams of experts advise our customers of requirements right from the start, e. g., turning, milling, ULTRASONIC, additive manufacturing, automation and software + Comprehensive exchange of exper- tise with other technology excellence centers, e. g. with aerospace experts for special requirements for mill-turn applications involving large workpieces for tomography or experts in additive manufacturing + Intensive consultation for turnkey projects from the initial idea through to commissioning Complete knee implant comprising an additively manufactured knee joint and basic tibial plateau. Holistic technology solutions and integrated process chains from additive manufacturing to the final precision machining. Final processing on the DMU 40 eVo of a prosthetic knee that has been additively manufactured. MEDICAL EXPERTISE IN ALL AREAS IMPLANTS PROSTHESES INSTRUMENTS DEVICES Filigree components and screws, joints and bone plates Hand, knee, lower leg and foot prostheses Scissors, forceps, towel clips, guides, navigation Focus on large devices 64 TECHNOLOGY E XCELLENCE

DMG MORI MEDICAL EXCELLENCE CENTER We provide our customers with integrated support from the outset: From initial planning and support with certification through programming to production and quality management. And in a customized manner. Horst Lindner Head of the Medical Excellence Center, Seebach horst.lindner@dmgmori.com DMG MORI MEDICAL EXCELLENCE CENTER WE SUPPORT YOU IN ALL PHASES DIGITIZATION AND SERVICE + DMG MORI Connectivity as standard + DMG MORI NETservice + my DMG MORI customer portal for optimization of service DMQP AND PARTNER + Perfect coordination between the machine, tools, devices and machining strategy MACHINING AND TURNKEY + Turning and milling + LASERTEC SLM + ULTRASONIC + Automation +17 % INCREASE IN MARKET GROWTH EARLY INVOLVEMENT OF OUR CUSTOMERS MARKETS AND COMPONENTS + Implants + Prostheses + Medical instruments + Medical equipment REGULATIONS AND CERTIFICATION § + Comprehensive knowledge of regulatory requirements and legal issues + Consultancy on barriers to market entry, ISO13485, FDA + Greenfield projects COMPLETE PROCESS CHAIN + Machining strategy + Simulation + CAM (NX / ESPRIT) DMG MORI MEDICAL EXCELLENCE CENTER Consultancy, process and technology development, etc. STANDARD PROCESS Machine, time studies, offer, order, delivery, etc. TECHNOLOGY E XCELLENCE 65

CUSTOMER STORY – PERMEDICA S.P.A. MORE QUALITY OF LIFE THANKS TO AUTOMATED, HIGH-SPEED MILLING Founded in 1986, Permedica S.p.A. from Merate in Italy is one of the leading man- ufacturers of orthopedic implants for hips, knees and shoulders. Today, the company is represented by 150 specialists in over 25 countries worldwide. The high-quality products are the result of the company's many years of experience and consistent use of modern manufacturing technologies, including 19 machine tools from DMG MORI. The machines on the shop floor include an NHX 4000 horizontal machining center, several NLX turning centers and an NTX 1000 for complex turn-mill applications. The latest investment is a fully-automated HSC 20 linear. DMG MORI realized autonomous production with a dual version of the PH 10 pallet changer, which operates as a work- piece handling system. As a manufacturer of medical products, Per- medica has achieved continuous growth for many years. However, the managing director Marco Perego does not take the company’s Permedica manufactures hip, knee and shoulder implants. 66 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – PERMEDICA S.P.A. strong economic situation for granted: “The competitive pressure in the industry is extremely high, so we constantly evaluate and optimize our processes.” This is the only way to operate economically and survive long- term in the market. “It's about a perfect inter- play of technical competence and innovative production.” In other words, only well-trained specialists are able to develop optimal man- ufacturing processes and get the most out of the technologies used. HSC 20 linear: Perfect surfaces thanks to high-speed milling Permedica has found a partner in DMG MORI that can meet the high demands placed on production with an equally sophisticated portfolio of machines. This was true in pre- vious years for the NHX 4000, with which Permedica carries out high-precision, low-vi- bration milling with optimum chip removal, and it was also true for the NTX 1000. Due to its versatility and precision, the turn-mill center is extremely popular in the field of medical engineering because it can be used for complete machining of complex joint components on six sides. Since 2020, Per- medica has been manufacturing even more economically with automated production of plastic tibia components. “The HSC 20 linear is perfect for machining these polyethylene tibial inserts, because high-speed milling achieves perfect surfaces”, explains Marco Perego. The component serves as a sliding surface for the knee joint. With spindle speeds of up to 60,000 rpm and 2 g acceleration, the HSC 20 linear achieves surface qualities of Ra < 0.1 µm. “In less than 20 minutes.” The company decided on an automation solution for the first time so that the machine could be utilized to the full. » The turnkey solution from DMG MORI allows automatic, complete machining of tibia components on all six sides. Marco Perego Managing Director Permedica S.P.A. TECHNOLOGY E XCELLENCE 67

CUSTOMER STORY – PERMEDICA S.P.A. 6-sided complete machining To make the automated manufacturing pro- cess even more economical, DMG MORI installed a turn-over station as part of the automation system. “This enables 5-axis complete machining on all six sides”, says Marco Perego. Process reliability was sus- tainably optimized in terms of chip manage- ment : “Deionization of the air in the work area and special hardware prevent the chips from sticking.” A powerful suction system completes the chip management measures. With the automated HSC 20 linear, Permedica has a system with high uptime and minimum setup times that operates autonomously for days. And it helps meet delivery deadlines, claims Marco Perego. The managing direc- tor is more than satisfied: “This makes us an even more reliable partner for patients. They are pleased with their regained freedom of movement and quality of life.” « DUAL VERSION PH 10 PH 10 as a workpiece handling system: Autonomous manufacturing of up to 126 workpieces With the PH 10 pallet handling system, DMG MORI has an automation system in its range that is just as compact as the HSC 20 linear. There is normally space for 99 pal- lets in the system and the maximum work- piece weight is 10 kg. “As we wanted to run the machine unattended for a longer peri- ods, DMG MORI designed the HSC 20 linear with a dual version of the PH 10” recalls Marco Perego. “In addition, DMG MORI implemented another special feature: the highlight is that DMG MORI converted the pallet handling system for workpiece handling and adapted it to our workpiece sizes. So the workpieces are transported directly into the machine without a pallet and stored after production. The result is that we have space for up to 126 polyethylene inserts in many different sizes and variants.” PERMEDICA S.P.A. FACTS + Permedica S.p.A. was founded in Merate in Italy in 1986 + Represented worldwide in over 25 countries + 150 employees + Leading manufacturer of orthopedic implants, in particular for the hip, knee and shoulder Permedica S.P.A. Via Como, 38 23807 Merate LC, Italy www.permedica.it PH 10 INDIVIDUAL EXPANSION OPTIONS + interlinking of several machines with one or more pallet magazines side by side + Individual part handling via standard pallets or direct workpiece handling + Special options such as a deionisation unit for optimum chip removal, even for electrostatic materials + JOB MANAGER for user-friendly job management HSC 20 linear with a dual version of the PH 10 as a workpiece handling system 68 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – GÜNTER STOFFEL MEDICAL ENGINEERING GMBH Precision in miniature format: Günter Stoffel Medizintechnik manufactures instruments, e. g. biopsy forceps for endoscopic operations, that are as small as 0.8 mm and with a bore diameter of just 0.2 mm, using 5-axis simultaneous machining, of course. < 1 mm PROCESS OPTIMIZATION WITH THE DMG MORI MEDICAL EXCELLENCE CENTER “The chips are often larger than our components.” The successful development of Günter Stoffel Medizintechnik GmbH originated in 1971 from a sideline business of its founder: after his working day as a tool maker, Günter Stoffel worked late into the night producing round-handled instruments that quickly became popular in the medical engineer- ing sector. The company is now in its sec- ond generation and has 20 employees that manufacture high-quality microsurgical and endoscopic instruments under the brand name insto – Instruments Stoffel. In order to meet the high quality standards and delivery requirements of its customers – including many industry giants – in 2020 Günter Stoffel Medizintechnik invested in two 5-axis simul- taneous machining centers from DMG MORI, a DMU 50 3rd Generation and a DMP 70 that thanks to a WH 3 Cell workpiece handling system enables highly productive and auton- omous manufacturing. 5-axis machining of medical instruments of < 1 mm diameter and 0.2 mm bores You need a very strong magnifying glass or better still a microscope to even see the work- pieces at Günter Stoffel Medizintechnik. “The instruments are as small as 0.8 mm and bore diameters are sometimes 0.2 mm”, explains Dieter Stoffel, Managing Director and son of the founder. 5-axis machining is used. “Tiny biopsy forceps for endoscopic interventions, for example, are created in this way.” In view of the special requirements, the machining experts are involved early on in the develop- ment phase. “Our aim is customer-oriented cooperation from development to the first sample and on through to the finished prod- uct and serial production”, says Dieter Stoffel. DMU 50 3rd Generation and DMP 70: 5-axis simultaneous machining of precision instruments to within microns The production of insto surgical instruments requires both an awareness of quality and a high level of efficiency. “If we are to remain competitive, we have to review our pro- cesses constantly and continuously increase productivity”, says Dieter Stoffel. The two 5-axis simultaneous machining centers from DMG MORI allowed significant process opti- mization: “We can operate far more economi- cally with these machines than we could with the 5-axis alternatives we used up to now.” The high level of precision of the machining centers quickly won him over, because the DMP 70: 2 G ACCELERATION AND 1.5 SEC. CHIP-TO-CHIP TIME tolerance of many workpieces is within one thousandth of a millimeter. “The compact dimensions of the DMU 50 3rd Generation and DMP 70 were a decisive factor for the purchase, as were the fast and competent consultations with DMG MORI.” Process optimization with the DMG MORI Medical Excellence Center The DMP 70 in particular – a high-speed machining center with 2 g acceleration and chip-to-chip times of just 1.5 seconds DMP 70 WITH WH 3 Cell FLEXIBLE AND COMPACT AUTOMATION SOLUTION HIGHLIGHTS + 5-axis simultaneous machining with a direct drive table and with a component weight of up to 100 kg (optional) + 10,000 rpm inlineMASTER spindle with 78 Nm in the standard version, optionally 24,000 rpm with 12 Nm or 20 Nm (BT 30, SK 30) + High positioning accuracy thanks to linear encoders from MAGNESCALE + Up to 2 g acceleration for the shortest possible chip-to-chip time of 1.5 sec. + Automation of WH 3 Cell from left, right or the front: for workpieces up to 300 × 200 × 100 mm and 5.5 kg (3 kg in the standard version) 70 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – GÜNTER STOFFEL MEDICAL ENGINEERING GMBH Our instruments will continue to be among the best in the world in the future, not least thanks to the sustainable manufacturing technologies and automation solutions from DMG MORI. Dieter Stoffel Managing Director Günter Stoffel Medizintechnik GmbH – impressed Dieter Stoffel: “Together with the team at the DMG MORI Medical Excellence Center and the DMQP partner Mikron Tool, we designed innovative manufacturing processes that reduced our throughput times to a min- imum. In addition, we jointly developed new approaches to automation.” All instruments are milled from the solid. Various stainless steel and titanium alloys are used. “The great challenge is to keep the extreme accuracies of the small workpieces permanently under control.” WH 3 Cell: Flexible handling for 750 workpieces in a footprint of less than 1.7 m2 Günter Stoffel Medizintechnik achieves even greater productivity gains with the WH 3 Cell workpiece handling system on the DMP 70. “Once it is set up, we can load the magazine of the WH 3 Cell with up to 750 components on a total of 15 workpiece carriers – either a whole series or flexibly with different orders.” The aim is to have the automation solution in autonomous operation for up to 24 hours. As with the machining centers, the footprint was also a great advantage: “The workpiece handling system needs additional space of just 1.66 m2.” my DMG MORI: Rapid response to service requests Günter Stoffel Medizintechnik is dependent on fast service from DMG MORI to ensure maximum availability of the DMP 70 with the WH 3 Cell and the DMU 50 3rd Generation. Dieter Stoffel is satisfied with the cooperation to date and very much appreciates the digital approach of the machine tool manufacturer: “With the my DMG MORI online customer portal, we can describe our service requests easily online, where they are quickly passed on to the right contact person.” This leads to shorter response times. As Dieter Stoffel intends to continue the positive development of his company, he is already considering further investments in the modernization of his production: “Future- proof manufacturing technologies and automation solutions will be key to increas- ing competitiveness. We will get everything from DMG MORI as a single source.” The same holds true, of course, for quality. “Our instruments will remain among the best in the world into the future.” « GÜNTER STOFFEL MEDIZINTECHNIK FACTS + Founded in Wurmlingen in 1971 + 20 skilled workers + Production of high-quality instruments for microsurgery Günter Stoffel Medizintechnik has the automated production solution in autonomous operation for up to 24 hours. Günter Stoffel Medizintechnik GmbH Kantstraße 37 78573 Wurmlingen, Germany www.insto.de TECHNOLOGY E XCELLENCE 71

CUSTOMER STORY – HAMILTON BONADUZ AG Four NHX 5000 machines are linked by a 78-station linear pallet pool. WITH FLEXIBLE AUTOMATION TO COMBAT COVID-19 Founded in 1966, Hamilton Bonaduz AG from Bonaduz in Switzerland is a leading global manufacturer in the life sciences sector. With 3,000 employees worldwide, 1,400 of whom work at the headquarters, the group develops and produces robots, sensors and software for industry and research as well as intelligent ventilators. In order to remain competitive in a high-wage country such as Switzerland, Hamilton relies on modern and efficient manufacturing technologies, including from DMG MORI. The company has been using machines from the manufac- turer since the 1990s. The latest investment in plant clearly underlines the demands placed on productivity: an NHX 5000 with a rotary magazine for 21 pallets was installed at the beginning of 2020. This was followed recently by a second automated system com- prising four NHX 5000s and a linear pallet pool for 78 pallets. Equipment and consumables to combat the pandemic Like at many medical engineering companies, heavy demands were placed on Hamilton in 2020 during the COVID-19 pandemic. “Both our ventilators – which account for 50 % of our business – and our lab equipment are in great demand”, says Patrik Caluori, Vice President of Manufacturing and Logistics at Hamilton. The robotic solutions can be used in many different analytical processes, from blood grouping to PCR testing for SARS-CoV-2. “We also supply an enormous quantity of the related consumables”, he says, referring NHX 5000 WITH LPP PALLET POOL AS A TURNKEY SOLUTION HIGHLIGHTS + Workpieces on the NHX 5000 max. ø 800 mm × 1,000 mm height, up to 500 kg + Extremely flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations (10 machines and 199 pallets possible on request) + Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets) 72 TECHNOLOGY E XCELLENCE

CUSTOMER STORY – HAMILTON BONADUZ AG We receive from DMG MORI the same commitment to innovation and customer orientation that we demand of ourselves. A good example is the production system with four NHX 5000s and a 78-station pallet magazine. Patrik Caluori Vice President, Manufacturing and Logistics at Hamilton Bonaduz AG to the example of disposable pipettes that transfer microliters of liquids within the robotic equipment. Hamilton is continu- ously working on the further development of innovative solutions such as ventilators and pipette robots. Two new devices in the med- ical field are brought out every year as well as numerous modules for the robot platform. Patrik Caluori has his staff to thank to a great extent for enabling Hamilton to meet the high NHX 5000 AND LPP: TURNKEY SOLUTION WITH 78 PALLETS demand: “We had to introduce many safety measures to protect our staff – distancing, taking temperatures, working from home and permanent teams operating two production shifts.” Motivated employees are the basis for the smooth running of processes, from development through to production. NHX 5000: From rotary magazine through to LPP with 78 pallets Hamilton had already invested in recent years in machinery to expand its manufac- turing capacity, including the five NHX 5000 machines from DMG MORI. In particular, this stand-alone machine with RPS 21 was soon running at full capacity due to the high pro- duction demand, explains Flavio Bass, Pro- ject Manager in the production department at Hamilton. The second automated production system with four NHX 5000 machines and a 78-pallet LPP was developed and installed by DMG MORI as a complex, digitized solution. The system has two setup stations and each machine is equipped with 360 workpiece sta- tions. “Our goal is, of course, as much auton- omous production as possible – even during unattended shifts at night and at the week- end,” says Flavio Bass. The large number of pallets provides ample scope for producing one-offs as well as small batches autono- mously and to the required quality. 78 pallet spaces for multiple towers “Horizontal machining has the advantage that we can use four- or six-sided towers, which we can then load with several parts. As with the magazine for 360 tools, this reduces setup times”, Christoph Senti, Head of Mechanical Engineering at Hamilton goes on to explain. “Many components have relatively short run- ning times so constant tool replenishment would be very uneconomical. As a rule, we load the towers so that half the workpieces require a first operation and the other half require a second.” Hamilton produces around 3,600 different components. Driven by inno- vations in production, their complexity and functionality are increasing. In addition, there are stringent demands on profile tolerances and surface quality. » As a leading global manufacturer in the life sciences sector, Hamilton produces complex ventilator components and robotic solutions for analytical processes. TECHNOLOGY E XCELLENCE 73

CUSTOMER STORY – HAMILTON BONADUZ AG 1 2 1. Horizontal machining centers enable the use of four- or six-sided towers for workholding. This allows Hamilton to reduce setup times significantly. 2. In order to further optimize the production process, half the towers are loaded with parts for front face machining and the other half with parts for rear face machining. Real-time monitoring with DMG MORI Messenger With regard to software, Hamilton uses DMG MORI Messenger to monitor the oper- ation of the five NHX 5000s in real-time. “It is especially practical, where automated pro- duction is concerned, if we can see on the office computer whether all machines are in operation or one has an unscheduled stop- page”, says Flavio Bass. They are currently also considering the PRODUCTION PLAN- NING software, which would enable better organization of autonomous production. Haimer: Tool holders and shrink fit devices from a single source Part of the DMG MORI turnkey solution involved products from Haimer, a leading manufacturer of shrink fit tooling technology and a DMQP partner of DMG MORI. “We use both the shrinking technology from Haimer as well as its tool holders”, explains Flavio Bass when describing how they work with the products. The balancing process is also included. “Including automatic parameteri- zation of the shrinking process.“ The uniform use of Haimer products protects the spindle, results in higher service life and ultimately achieves better surface quality. “We input all of the tool data with the help of the interface provided into the cell control (MCC-LPS).” NHX 5000: 360 TOOL STATIONS PER MACHINE Two companies, one guiding principle – innovation and customer orientation Patrik Caluori expresses his satisfaction with the DMG MORI collaboration following the installation of the two systems: “We are an early adopter of, and investor in, innovative technologies. At the same time we need cus- tomized system designs, as was the case with 74 TECHNOLOGY E XCELLENCE NHX 5000 WITH RPS 21 SPACE-SAVING ROTARY PALLET STORAGE SYSTEM HIGHLIGHTS + Handling of workpieces up to ø 800 mm; length 1,100 mm, 700 kg + Space-saving automation solution for a machine with 400 mm or 500 mm pallets + Prepared for unmanned production with numerous options + 21 pallet stations on three levels and a setup station + Simple operation via the machine control with intuitive, integrated pallet manager software

the four NHX 5000 machines.” DMG MORI offers both innovative technologies as well as the necessary expertise to develop needs- based solutions. Hamilton has the same commitment to innovation and customer orientation – both as an OEM supplier and manufacturer of its own products as well as in the field of customized solutions. In view of the sustained growth of Hamilton, Patrik Caluori looks ahead optimistically: “In line with our requirements, we will continue to increase our capacity in the future with such competitive manufacturing solutions.” « With DMG MORI Messenger, we can see from the office whether all machines are running as planned. This is important in automated production. Flavio Bass Project Leader Manufacturing at Hamilton Bonaduz AG CUSTOMER STORY – HAMILTON BONADUZ AG HAMILTON BONADUZ AG FACTS + Founded in Bonaduz, Switzerland, in 1966 + 3,000 employees worldwide + Production of robots, sensors and software for industry and research as well as intelligent ventilators Hamilton Bonaduz AG Via Crusch 8 7402 Bonaduz, Switzerland www.hamiltoncompany.com HAIMER – Your system partner around the machine tool Visit our new Application Center 360°°! Spectacular 360° videos Interesting tutorials & webinars Industry-specific case studies Guided tours with experts via videochat Tooling Technology Shrinking Technology Balancing Technology Measuring- and Presetting Technology www.haimer.com TECHNOLOGY E XCELLENCE 75

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